Toro GTS 200 Manuals

Manuals and User Guides for Toro GTS 200. We have 1 Toro GTS 200 manual available for free PDF download: Service Manual

Toro GTS 200 Service Manual

Toro GTS 200 Service Manual (62 pages)

OVERHEAD VALVE ENGINE

Brand: Toro | Category: Engine | Size: 1.75 MB

Table of Contents

Table of Contents

5
- Piston and Connecting Rod
  2
  - About this Manual
    3
  - Table of Contents
    5
- Remove Piston and Connecting Rod
  5
- Remove Piston Rings
  5
  - Check Oil Level
    7
  - Change Oil—Oil Fill Tube Method
    8
  - Cooling System
    9
  - Air Cleaner Service
    10
  - Overhaul Procedure
    12
  - Check Carburetion
    14
- Check Compression
  14
  - Equipment Affecting Engine Operation
    14
  - Power Loss
    15
  - Carburetor Identification
    20
  - Remove Carburetor
    21
  - High Altitude Compensation
    23
  - Flywheel Brake
    24
  - Governor Adjustments
    26
- General Information
  27
  - Install Crankcase Cover or Sump
    28
  - Assemble Cylinder Head
    31
  - Reface Valves and Seats
    31
  - Install Cylinder Head
    32
  - Install Valve Cover
    34
  - Remove Rope
    36
  - Remove Pulley and Spring
    37
- Assemble Rewind Starter
  38
  - Install Rewind Starter on Blower Housing
    39
- Electric Starter
  
  40
  - Test Equipment
    41
  - Battery
    42
    
    Starter
    43
    
    Check Brake Switch
    44
    
    Clean and Inspect Starter
    45
    
    Install Starter
    46
- Alternator
  
  47
  - Install Stator Studs
    48
- Lubrication
  
  49
  - Inspect Oil Pump
    50
Pistons, Rings, and

51
- Pistons, Rings, and Rods
  51
  - Check Piston Ring Groove Wear
    52
    
    Check Piston Ring End Gap
    52
    
    Check Connecting Rod
    52
    
    Check Piston Pin and Piston Pin Bore
    52
    
    Assemble Piston and Connecting Rod
    52
    
    Install Piston Rings on Piston
    53
    
    Compress Rings
    53
    
    Install Connecting Rod and Piston
    53
  - Specification Tables
    54
Crankshaft and

55
- Remove Crankshaft and Camshaft
  55
  - Remove Crankshaft
    55
  - Inspect Crankshaft
    55
  - Inspect Camshaft
    56
  - Check Compression Release
    56
- Install Crankshaft and Camshaft
  56
  - Install Crankshaft
    56
  - Install Camshaft
    56
  - Install Crankcase Sump
    56
  - Adjust Crankshaft End Play
    57
- Specification Tables
  57
- Cylinder and Bearings
  
  58
  - Check Plain or du Bearings
    59
  - Oil Seals
    60
  - Remove Exhaust System
    61
  - Inspect Exhaust System
    61
- Muffler
  
  61
  - Install Muffler
    62
  - Install Muffler Guard
    62

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