Toro 41164 Manuals

Manuals and User Guides for Toro 41164. We have 2 Toro 41164 manuals available for free PDF download: Service Manual, Operator's Manual

Toro 41164 Service Manual

Toro 41164 Service Manual (302 pages)

Brand: Toro | Category: Paint Sprayer | Size: 12.12 MB

Table of Contents

Table of Contents

3
- Chapter 1 -- Safety
  
  8
  - Safety Instructions
    8
    
    Before Operating
    8
    
    While Operating
    8
    
    Maintenance and Service
    9
  - Jacking Instructions
    10
  - Safety and Instruction Decals
    10
Product Records

11
- Chapter 2 -- Product Records and Maintenance
  
  11
Kohler Gasoline Engine

19
- Chapter 3 -- Kohler Gasoline Engine
  
  19
  - Adjustments
    19
  - Introduction
    19
- Chapter 7 -- Drive Train
  
  19
  - Kohler Engine Service Manual
    19
- Chapter 8 -- Chassis
  
  20
  - Specifications
    19
  - Specifications
    20
  - Adjust Engine Speed
    21
  - Adjust Choke Cable
    22
  - Cooling System
    23
    
    Fuel System
    24
    
    Exhaust System
    26
    
    Engine Mounting Plate Assembly
    28
    
    Removal
    29
    
    Installation
    30
    
    Engine
    32
    
    Engine Installation
    33
    
    Engine Removal
    33
  - Service and Repairs
    23
Kohler Gasoline Engine

35
- Specifications
  36
- General Information
  38
  - Hydraulic Fitting Installation
    38
  - Hydraulic Hoses
    38
- Chapter 4 -- Hydraulic System
  
  40
  - Hydraulic Schematic
    40
  - Hydraulic Flow Diagrams
    41
    
    Steering Circuit
    41
  - Special Tools
    42
    
    Hydraulic Pressure Test Kit
    42
    
    Hydraulic Tester (Pressure and Flow)
    42
    
    Hydraulic Test Fitting Kit
    43
  - Troubleshooting
    44
  - Testing
    45
    
    Test No. 1: Steering Pump Flow and Relief Pressure
    46
    
    Test No. 2: Steering Control Valve and Steering Cylinder
    48
  - Service and Repairs
    50
    
    Check Hydraulic Lines and Hoses
    50
    
    General Precautions for Removing and Installing Hydraulic System Components
    50
    
    Flush Hydraulic System
    51
    
    Steering Pump Drive Belt
    52
    
    Steering Pump
    54
    
    Steering Pump Service
    56
    
    Steering Control Valve
    59
    
    Steering Control Valve Service
    60
    
    Steering Cylinder
    62
    
    Steering Cylinder Service
    64
Electrical System

67
- Chapter 5 -- Electrical System
  
  68
Spray System

93
- Chapter 6 -- Spray System
  
  94
  - General Information
    94
  - O-Ring Seal Kit
    94
  - Precautions for Removing or Adjusting Spray System Components
    94
  - Specifications
    94
  - Spray System
    94
  - Spray System Operation
    95
  - Multi Pro 1200
    96
  - Spray System Flow Diagrams
    96
  - Multi Pro 1250
    97
  - Troubleshooting
    98
  - Pump Drive Electric Clutch
    100
  - Service and Repairs
    100
  - Pump Drive Electric Clutch Service
    101
  - Suction Dampener
    102
  - Pressure Dampener
    103
  - Spray Pump
    104
  - Spray Pump Service
    106
  - Agitation Control Valve
    110
  - Agitation Nozzles (Tank Mounted)
    112
  - Pressure Relief Valve (Tank Mounted)
    114
  - Spray Control (Multi Pro 1200)
    116
  - Flowmeter (Multi Pro 1200)
    118
  - Master Boom Valve (Multi Pro 1200)
    120
  - Pressure Control Valve (Multi Pro 1200)
    122
  - Boom Distribution Valves (Multi Pro 1200)
    124
  - Spray Control (Multi Pro 1250)
    126
  - Flowmeter (Multi Pro 1250)
    128
  - Rate Control Motor (Multi Pro 1250)
    130
  - Boom Valve Motor (Multi Pro 1250)
    132
  - Boom Bypass
    136
  - Tank Suction
    138
  - Tank Drain Valve
    140
  - Turret Bodies
    142
  - Turret Body Service
    143
  - Boom Frame Breakaway Pivot Assembly
    144
  - Boom Hinge (Machines with Serial Numbers above 260000000)
    146
  - Boom Actuator (Optional) (Machines with Serial Numbers below 260000000)
    148
  - Boom Actuator Service (Machines with Serial Numbers below 260000000)
    150
  - Boom Actuator (Machines with Serial Numbers above 260000000)
    152
  - Boom Actuator Service (Machines with Serial Numbers above 260000000)
    154
Specifications

157
- Clutch Removal Tool
  158
- Clutch Service Tool Kit
  158
- Special Tools
  158
- Clutch System Operation
  159
- General Information
  159
- Drive Clutch
  160
- Driven Clutch
  161
- Troubleshooting
  162
- Adjustments
  164
- Shift Cable Adjustment
  164
- Drive Belt Service
  165
- Service and Repairs
  165
- Drive Clutch
  166
- Drive Clutch Service
  168
- Driven Clutch
  170
- Pump Drive Gearbox
  172
- Pump Drive Gearbox Service
  174
- Stub Axle and Driveshaft
  178
- Driveshaft Universal Joint Service
  180
- Transaxle
  182
- Removal
  183
- Installation
  184
- Transaxle Disassembly
  185
- Transaxle Service
  185
- Transaxle Inspection
  194
- Transaxle Assembly
  198
Table of Contents

213
- Specifications
  214
- Adjustments
  215
  - Front Suspension
    215
- Service and Repairs
  216
  - Front Wheels and Brakes
    216
  - Front Brake Service
    218
  - Rear Wheels and Brakes
    220
  - Rear Brake Service
    222
  - Brake Lines
    224
  - Parking Brake Cables
    225
  - Brake Master Cylinder Service
    226
  - Bleed Brake System
    227
  - Front Suspension
    228
  - Steering Assembly
    230
  - Tie Rod End Replacement
    232
  - Ball Joint Replacement
    233
  - Seat Base (Multi Pro 1200)
    234
  - Seat Base (Multi Pro 1250)
    236
Chapter 8.1 Sonic Boom System (Optional Kit)

239
- General Information
  240
- Special Tools
  241
  - Electrical Schematic
    242
  - Sonic Boom System Operation
    244
  - Sprayer Operation on Level Turf
    245
  - Downward Slope in Turf Encountered
    247
  - Rise in Turf Encountered
    249
  - Boom Level Changed by Operator During Automatic Operation
    251
  - Manual Boom Operation
    253
  - Troubleshooting
    254
  - Sonic Boom Light
    254
  - Sonic Boom Calibration
    254
  - Diagnostic Display
    255
  - Troubleshooting Chart
    258
  - Service and Repairs
    260
  - Sonic Mode Switch
    260
  - Relays
    261
  - Electronic Control Unit (ECU)
    262
  - Sonic Sensor
    263
Chapter 9 Electrical Diagrams

265

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Toro 41164 Operator's Manual

Toro 41164 Operator's Manual (52 pages)

Turf Sprayer

Brand: Toro | Category: Paint Sprayer | Size: 6.33 MB

Table of Contents

Table of Contents
2
Introduction
3
Safety
3
- Safe Operating Practices
  3
- Chemical Safety
  4
- Before Operating
  4
- While Operating
  5
- Maintenance
  6
- Sound Pressure
  7
- Vibration
  7
- Safety and Instruction Decals
  7
Warning
3
Specifications
11
- Optional Equipment
  11
Setup
12
Before Operating
14
- Checking the Engine Oil
  14
- Checking the Tire Pressure
  14
- Adding Fuel
  14
- Checking the Air Intake Screen
  15
- Checking the Brake Fluid
  15
- Checking the Transaxle/Hydraulic Fluid
  16
- Filling the Fresh Water Tank
  16
Operation
17
- Think Safety First
  17
- Vehicle Controls
  17
- Pre-Starting Checks
  18
- Starting the Engine
  19
- Driving the Sprayer
  19
- Stopping the Engine
  19
- New Sprayer Break-In
  19
- Transporting the Sprayer
  19
- Towing the Sprayer
  19
- Sprayer Controls and Components
  20
- Spray Pro Monitor
  23
- Calibrating the Spray Pro Monitor
  24
- Adjusting the Boom Bypass Valves
  25
- Operating the Sprayer
  26
Maintenance
28
- Recommended Maintenance Schedule
  28
- Daily Maintenance Checklist
  30
- Jacking the Sprayer
  31
- Inspecting the Wheels/Tires
  31
- Servicing the Air Cleaner
  31
- Servicing the Engine Oil
  33
- Greasing the Sprayer
  34
- Replacing the Fuel Filter
  36
- Changing Transaxle/Hydraulic Fluid
  37
- Replacing the Hydraulic Filter
  37
- Changing the Pump Drive Gearbox Fluid
  38
- Inspecting the Brakes
  38
- Adjusting the Parking Brake
  38
- Adjusting the Front Wheel Toe-In
  38
- Servicing the Drive Belt
  39
- Adjusting the Steering Pump Belt
  40
- Maintaining the Primary Drive Clutch
  40
- Changing the Spark Plugs
  41
- Replacing the Fuses
  42
- Servicing the Battery
  42
- Charging the Battery
  43
- Cleaning the Suction Strainer
  44
- Cleaning the Flowmeter
  44
- Stowing the Boom Extensions
  44
- Adjusting the Extension Booms
  45
Storage
46
Troubleshooting
47
The Toro General Commercial Products Warranty
52

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