Thermal Arc FABRICATOR 210 Manuals

Manuals and User Guides for Thermal Arc FABRICATOR 210. We have 5 Thermal Arc FABRICATOR 210 manuals available for free PDF download: Service Manual, Operating Manual, Owner's Manual

Thermal Arc FABRICATOR 210 Service Manual (102 pages)

MIG WELDING MACHINE

Brand: Thermal Arc | Category: Welding System | Size: 4.49 MB

Service Manual
1
Table of Contents
4
Section 1

7
Section 2

15
- Introduction
  
  15
  - How to Use this Manual
    15
  - Equipment Identification
    15
  - Symbol Chart
    16
  - General Information
    17
  - Safety
    17
  - Protective Filter Lenses
    17
  - User Responsibility
    17
  - Duty Cycle
    18
  - Specifications
    18
  - Included Items
    20
  - Optional Accessories
    20
- Installation
  
  21
  - Environment
    21
  - Location
    21
  - Ventilation
    21
  - Input Power Requirements
    22
  - Alternative Mains Supply Voltages
    22
  - Quick Setup
    23
  - Installation of Shielding Gas (GMAW) Process
    24
Section

26
Operation

37
Maintenance

53
Section

53
- Routine Maintenance & Inspection
  53
Troubleshooting

55
Advanced Troubleshooting

61
- Preliminary Checks
  61
- Initial Setup Conditions
  62
- Primary Power Test
  62
- Logic and Control Tests
  63
- Spool Gun Control (J1) Test
  64
- Output Voltage Test
  65
- Wire Feed & Weld Test
  66
- Primary Power Problems
  66
- Logic and Control Problems
  67
- Spool Gun Control (J1) Problem
  68
- Output Voltage Problem
  68
- Wire Feed and Weld Problems
  68
- Terminal Block Voltage Test
  69
- SW3 Coarse and SW4 Fine Rotary Switch Test
  70
- MIG Timer PCB (PCB2) Test
  72
- Rectifier Assembly Test
  73
- Main Transformer Test
  74
- Circuit Operation
  
  75
Section 9

79
Appendix 1: Optional Accessories and Consumables

89
Appendix 2: Options and Accessories (Con't

90
Appendix 3: Feed Roll Kits

91
Appendix 4: Power Supply Circuit Diagram

92
- Control Pcb
  92
Appendix 5: Main Pcb Circuit Diagram

94
Appendix 6: Spot Timer Circuit Diagram

96
Limited Warranty

98
Warranty Schedule

99
Global Customer Service Contact Information

101

Thermal Arc FABRICATOR 210 Service Manual (98 pages)

MIG Welding machine

Brand: Thermal Arc | Category: Welding System | Size: 7.19 MB

Service Manual
1
Table of Contents
4
Section 1

7
Safety Instructions and Warnings

7
Section 2

15
Introduction

15
- How to Use this Manual
  15
- Equipment Identification
  15
- Symbol Chart
  16
- General Information
  17
- Safety
  17
- Protective Filter Lenses
  17
- User Responsibility
  17
- Duty Cycle
  18
- Specifications
  18
- Included Items
  20
- Optional Accessories
  20
Section 3

21
Installation

21
- Environment
  21
- Location
  21
- Ventilation
  21
- Input Power Requirements
  22
- Alternative Mains Supply Voltages
  22
- Quick Setup
  23
- Installation of Shielding Gas (GMAW) Process
  24
- Attaching the Gun and Cable Assembly to the Power Source
  27
- Input and Output Wire Guide Installation
  29
- Selection and Installation of Feedrolls
  29
- Installing Wire Spool
  30
- Inserting Wire into the Feedhead
  31
- Wirefeeder Drive Roller Pressure Adjustment
  32
- Wire Reel Hub Brake
  32
- Spool Gun Attachment
  33
- Polarity Changeover
  34
Operation

37
Section

53
- Routine Maintenance & Inspection
  53
Maintenance

53
Troubleshooting

55
Advanced Troubleshooting

61
- Preliminary Checks
  61
- Initial Setup Conditions
  62
- Primary Power Test
  62
- Logic and Control Tests
  63
- Spool Gun Control (J1) Test
  64
- Output Voltage Test
  65
- Wire Feed & Weld Test
  66
- Primary Power Problems
  66
- Logic and Control Problems
  67
- Spool Gun Control (J1) Problem
  68
- Output Voltage Problem
  68
- Wire Feed and Weld Problems
  68
- Terminal Block Voltage Test
  69
- SW3 Coarse and SW4 Fine Rotary Switch Test
  70
- MIG Timer PCB (PCB2) Test
  72
- Rectifier Assembly Test
  73
- Main Transformer Test
  74
- Circuit Operation
  
  75
  - Circuit Operation of the Control PCB 7978050
    75
  - Circuit Operation of the Spool Gun PCB 7978034
    77
Section 9

79
Appendix 1: Optional Accessories and Consumables

89
Appendix 2: Options and Accessories (Con't

90
Appendix 3: Feed Roll Kits

91
Appendix 4: Power Supply Circuit Diagram

92
Statement of Warranty

96
Warranty Schedule

97

Thermal Arc FABRICATOR 210 Operating Manual (72 pages)

MIG WELDING MACHINE

Brand: Thermal Arc | Category: Welding System | Size: 5.49 MB

Table of Contents
4
Safety Instructions and Warnings

7
Introduction

17
- How to Use this Manual
  17
- Equipment Identification
  17
- General Information
  18
- Safety
  18
- Protective Filter Lenses
  18
- User Responsibility
  18
- Duty Cycle
  19
- Specifications
  19
- Included Items
  21
- Optional Accessories
  21
Installation

23
- Environment
  23
- Location
  23
- Ventilation
  23
- Input Power Requirements
  24
- Alternative Mains Supply Voltages
  24
- Quick Setup
  25
- Installation of Shielding Gas (GMAW) Process
  26
- Attaching the Gun and Cable Assembly to the Power Source
  29
- Input and Output Wire Guide Installation
  31
- Selection and Installation of Feedrolls
  31
- Installing Wire Spool
  32
- Inserting Wire into the Feedhead
  33
- Wirefeeder Drive Roller Pressure Adjustment
  34
- Wire Reel Hub Brake
  34
- Spool Gun Attachment
  35
- Polarity Changeover
  36
Section 4

39
- Operation
  
  39
- Power Supply Controls, Indicators and Features
  39
- Weld Mode Selector
  42
- MIG Gun Identification
  44
- TWECO Weldskill 250A MIG Gun
  45
- Installing a New Wire Conduit
  46
- MIG Gun Maintenance
  47
- Basic Welding Technique
  47
- Stitch Welding Operation
  49
- Spot Welding Operation
  50
- Gas Selection for Gas Metal Arc Welding
  51
- Welding Setting Selection Guide
  52
Section 5

55
- Maintenance & Troubleshooting
  
  55
- Routine Maintenance & Inspection
  55
- Basic Troubleshooting
  57
- Solving Problems Beyond the Welding Terminals
  57
- Welding Problems
  59
- Power Supply Problems
  61
Appendix 1: Optional Accessories and Consumables

63
Appendix 2: Power Supply Circuit Diagram

64
Appendix 3: Feedroll Kits

66
Statement of Warranty

68
Warranty Schedule

69
Global Customer Service Contact Information

71

Thermal Arc FABRICATOR 210 Operating Manual (72 pages)

MIG WELDING MACHINE

Brand: Thermal Arc | Category: Welding System | Size: 4.28 MB

Table of Contents
4
Safety Instructions and Warnings

7
Introduction

17
- How to Use this Manual
  17
- Equipment Identification
  17
- General Information
  18
- Safety
  18
- Protective Filter Lenses
  18
- User Responsibility
  18
- Duty Cycle
  19
- Specifications
  19
- Included Items
  21
- Optional Accessories
  21
Installation

23
- Environment
  23
- Location
  23
- Ventilation
  23
- Input Power Requirements
  24
- Alternative Mains Supply Voltages
  24
- Quick Setup
  25
- Installation of Shielding Gas (GMAW) Process
  26
- Attaching the Gun and Cable Assembly to the Power Source
  29
- Input and Output Wire Guide Installation
  31
- Selection and Installation of Feedrolls
  31
- Installing Wire Spool
  32
- Inserting Wire into the Feedhead
  33
- Wirefeeder Drive Roller Pressure Adjustment
  34
- Wire Reel Hub Brake
  34
- Spool Gun Attachment
  35
- Polarity Changeover
  36
Section 4

39
- Operation
  
  39
- Power Supply Controls, Indicators and Features
  39
- Weld Mode Selector
  42
- TWECO Weldskill 250 AMP Weld Gun
  44
- Installing a New Wire Conduit
  45
- MIG Gun Maintenance
  46
- Basic Welding Technique
  46
- Stitch Welding Operation
  48
- Spot Welding Operation
  49
- Gas Selection for Gas Metal Arc Welding
  50
- Welding Setting Selection Guide
  52
Section 5

55
- Maintenance & Troubleshooting
  
  55
- Routine Maintenance & Inspection
  55
- Basic Troubleshooting
  57
- Solving Problems Beyond the Welding Terminals
  57
- Welding Problems
  59
- Power Supply Problems
  61
Appendix 1: Optional Accessories and Consumables

63
Appendix 2: Power Supply Circuit Diagram

64
Appendix 3: Feedroll Kits

66
Limited Warranty

68
Warranty Schedule

69
Global Customer Service Contact Information

71

Thermal Arc FABRICATOR 210 Owner's Manual (64 pages)

MIG Power Supplies

Brand: Thermal Arc | Category: Welding System | Size: 1.19 MB

Table of Contents
2
In Tro Duc Tion

4
Arc Welding Safety in Struc Tions and Warn Ings

6
- Arc Rays Can Burn Eyes and Skin
  6
Gen Eral in for Ma Tion

14
- Safety
  14
- Pro Tec Tive Fil Ter Lenses
  14
- Welding Pro Tec Tion
  14
- User Re Spon si Bil Ity
  14
- Duty Cy Cle
  15
Spec I Fi Ca Tions

16
- MIG Gun Spec I Fi Ca Tions
  16
- Ma Chine Spec I Fi Ca Tions
  16
- Wire Drive Spec I Fi Ca Tions
  17
- Power Sup Ply con Tents
  17
- Op Tional Ac Ces Sories
  18
In Stal la Tion Rec Om Men da Tions

20
- En VI Ron Ment
  20
- Lo Ca Tion
  20
- Ven Ti la Tion
  20
- In Put Power Sup Ply Volt Age Re Quire Ments
  20
- Al Ter Na Tive in Put Power Sup Ply Volt Ages
  21
Set up for Com Pact Fab Ri Ca Tors

22
Power Supply con Trols, in DI Ca Tors and Fea Tures

24
Tweco Mig Gun

30
Ba Sic Welding Tech Nique

32
Main te Nance & in Spec Tion

34
- IM Proved Cur Rent Ac Cu Racy Cal I Bra Tion Pro Ce Dure for the Dig I tal Me Ter
  34
Trou Ble Shooting

36
- Solving Prob Lems be Yond the Welding Ter MI Nals
  36
- Welding Prob Lems
  38
- Power Sup Ply Prob Lems
  39
- Parts List
  42
Volt/Amp Graphs

56
Fab Ri Ca Tor 210 and 250 Power Supply Cir Cuit DI a Gram

58
Printed Cir Cuit Board Cir Cuit DI a Gram

62
Pub Li Ca Tions

64

Thermal Arc Categories

Welding System Inverter

Power Supply

More Thermal Arc Manuals

Thermal Arc FABRICATOR 210 Manuals

Thermal Arc FABRICATOR 210 Service Manual (102 pages)

Table of Contents

Section 1

Safety Instructions and Warnings

Section 2

Introduction

Installation

Section

Operation

Maintenance

Section

Troubleshooting

Advanced Troubleshooting

Circuit Operation

Section 9

Parts List

Appendix 1: Optional Accessories and Consumables

Appendix 2: Options and Accessories (Con't

Appendix 3: Feed Roll Kits

Appendix 4: Power Supply Circuit Diagram

Appendix 5: Main Pcb Circuit Diagram

Appendix 6: Spot Timer Circuit Diagram

Limited Warranty

Warranty Schedule

Global Customer Service Contact Information

Thermal Arc FABRICATOR 210 Service Manual (98 pages)

Table of Contents

Section 1

Safety Instructions and Warnings

Section 2

Introduction

Section 3

Installation

Operation

Section

Maintenance

Troubleshooting

Advanced Troubleshooting

Circuit Operation

Section 9

Parts List

Appendix 1: Optional Accessories and Consumables

Appendix 2: Options and Accessories (Con't

Appendix 3: Feed Roll Kits

Appendix 4: Power Supply Circuit Diagram

Statement of Warranty

Warranty Schedule

Thermal Arc FABRICATOR 210 Operating Manual (72 pages)

Table of Contents

Safety Instructions and Warnings

Introduction

Installation

Section 4

Operation

Section 5

Maintenance & Troubleshooting

Appendix 1: Optional Accessories and Consumables

Appendix 2: Power Supply Circuit Diagram

Appendix 3: Feedroll Kits

Statement of Warranty

Warranty Schedule

Global Customer Service Contact Information

Thermal Arc FABRICATOR 210 Operating Manual (72 pages)

Table of Contents

Safety Instructions and Warnings

Introduction

Installation

Section 4

Operation

Section 5

Maintenance & Troubleshooting

Appendix 1: Optional Accessories and Consumables

Appendix 2: Power Supply Circuit Diagram

Appendix 3: Feedroll Kits

Limited Warranty

Warranty Schedule

Global Customer Service Contact Information

Thermal Arc FABRICATOR 210 Owner's Manual (64 pages)

Table of Contents