Terex TV800 Construction Equipment Manuals

Manuals and User Guides for Terex TV800 Construction Equipment. We have 1 Terex TV800 Construction Equipment manual available for free PDF download: Operators Instruction Book

Terex TV800 Operators Instruction Book

Terex TV800 Operators Instruction Book (114 pages)

Tandem, Kubota Engine - Poclain Drive Motors

Brand: Terex | Category: Construction Equipment | Size: 5.95 MB

Table of Contents

Table of Contents
5
1 Introduction

9
- Introduction
  9
- Safety Alert System
  11
- Intended Use
  11
- Instruction Manual
  11
- Service or Spares Enquiries
  12
- Warranty and Maintenance
  12
- Official Documents
  12
2 Safety

15
- General Safety
  17
- Safety Alert Symbol
  17
- Hazard Classification
  17
- General Safety Notes
  17
- Personal Protective Equipment (PPE)
  18
- General Safety Information
  19
- Safety Interlock System
  20
- Rops
  20
- Seat Belt
  20
- Hydraulic Fluid
  21
- Fluid Levels
  21
- Frozen Battery Electrolyte
  21
- Fires
  21
- Water Cooled Engines
  21
- Lubricants
  22
- Hygiene
  22
- Storage
  22
- Handling Oil
  22
  - New Oil
    22
  - Old Oil
    22
- First Aid - Oil
  23
  - Swallowing Oil
    23
  - Skin Contact
    23
  - Eye Contact
    23
- Oil or Fuel Spillage
  23
- Fires
  23
- Gradients
  24
  - Slopes - Diagram a
    24
  - Maximum Slope Gradient - Diagram B
    24
- Gradients
  25
  - Crossing Gradients - Diagram C
    25
- Description of Symbols and Pictorials Used on Safety Signs
  26
- Safety Decals
  28
4 Installation

31
- Delivery Checks
  33
- Articulation Lock
  33
- Pre-Start Checks
  34
5 Description

37
- Tv800
  37
- General Description
  38
  - Chassis
    38
  - Steering
    38
  - Drums
    38
  - Engine
    38
  - Fuel System
    38
  - Electrical System
    38
  - Hydrostatic Transmission
    38
  - Drive Control Lever
    38
  - Braking System
    38
- Battery Isolator
  39
- Anti Theft Cover
  39
- Circuit Breakers
  40
- Emergency Stop Button
  40
- Hour Meter
  40
- Control Panel
  41
- Warning Lights
  42
  - A - Work/Rta Lights (if Fitted)
    42
  - B - Battery Charge
    42
  - C - Water Temperature
    42
  - D - Cold Start Heater
    42
  - E - Oil Pressure
    42
  - F - Indicator Light
    42
- Start Switch
  42
- Work Lights (When Fitted)
  43
- Hazard Lights Switch (When Fittted)
  43
- Direction Indicator Switch (When Fitted)
  43
- Warning Horn
  44
- Drive Control Lever
  45
  - Drive Control Lever - Functions
    46
  - Vibration Button
    46
- Hand Throttle
  46
- Single or Double Drum Vibration Valve
  47
- Water Sprinkler System
  47
  - Tank
    47
  - Gravity System Sprinkler Valve
    47
  - Pressurised Sprinkler System (Option)
    47
- Breaker Switch (When Fitted)
  48
- Hydraulic Breaker Connections
  48
- Flashing Beacon
  49
- Rop's
  50
  - Rigid ROPS
    50
  - Folding ROPS
    50
6 Inspection

51
- General Inspection
  53
- Daily Operator Checks
  54
7 Operating Instructions

55
- Operating Instructions
  55
- Safety Clothing
  57
- Pre-Start Checks
  57
- Folding ROPS - When Fitted
  58
  - Folding Procedure
    58
- Access/Egress
  59
- Seat Adjustment
  60
  - Fore and Aft Movement
    60
  - Weight Adjustment
    60
  - Back Rest Angle Adjustment
    60
- Seat Adjustment
  61
  - Seat Belt
    61
- To Start the Engine
  62
- To Stop the Engine
  62
- To Move the Roller
  63
- To Stop the Roller
  63
- Parking the Roller
  63
- To Select Vibration
  64
- Towing the Roller
  65
  - To Release the Brakes
    65
  - To Re-Instate the Brakes
    65
8 Transportation

67
- Transportation
  67
  - Loading on to a Lorry/Trailer Using Ramps
    69
  - Unloading
    69
- Transportation
  69
  - Loading or Unloading Using a Crane
    70
  - Articulation Lock
    70
- Transportation
  70
  - Tie down Points
    71
9 Maintenance

73
- Maintenance and Lubrication
  75
  - Safety Signs
    75
  - Hydraulic Oil under Pressure
    75
- Cleaning
  76
- Vehicle/Machine Battery - End of Life Disposal
  76
- Battery
  77
  - Battery Isolator
    77
  - Battery Access
    77
  - Battery Removal
    77
  - Battery Replacement
    77
- Engine Air Cleaner
  78
  - Air Cleaner Daily Maintenance
    78
  - Air Cleaner Servicing
    78
  - Air Filter Cleaning
    78
- Engine Coolant
  79
  - Topping up Cooling System
    79
  - Coolant
    79
- Fuel System
  80
  - Fuel Tank
    80
  - Fuel Filter
    80
- Engine Oil
  81
  - Engine Oil Level Checking
    81
- Engine Oil
  82
  - Engine Oil Draining
    82
- Hydraulic Oil
  82
  - Checking Level
    82
- Hydraulic Filter
  83
  - To Change the Element
    83
- Hydraulic Tank
  83
  - Draining
    83
  - Refilling
    83
- Hydraulic Tank
  84
- Hydraulic Tank
  85
  - Removal
    85
  - Replacement
    85
- Water Sprinkler System
  86
  - Water Tank - Filling
    86
  - Draining
    86
  - Testing Water Flow
    86
- Water Sprinkler System
  87
  - Tank - Removal
    87
  - Filter
    87
  - Tank - Refitting
    87
- Drum Mountings
  88
- Centre Pivot & Steering Ram
  88
- Drive Pump Pivot
  89
- Scraper Blades
  89
- Rops
  90
  - Introduction
    90
  - Attachments And/Or Modifications
    90
  - Maintenance
    90
  - Repair
    90
- Seat Belts
  91
  - Important Facts about Seat Belts
    91
- Seat Belt Maintenance Guidlines
  91
- Service Schedule
  92
- Recommended Lubricants
  93
- Scrapping Th Machine
  94
10 Specifications

95
- Introduction
  97
- Machine Dimensions
  98
- Machine Specifications
  99
- Noise Emissions
  100
- Vibrations
  100
- Electric Circuit
  102
- Hydraulic Circuit
  110
- Hydraulic Circuit - Breaker Option
  112
- Torque Figures
  114

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