TechnoGym Vario Excite + 500 Manuals

Manuals and User Guides for TechnoGym Vario Excite + 500. We have 1 TechnoGym Vario Excite + 500 manual available for free PDF download: Service Maintenance Manual

TechnoGym Vario Excite + 500 Service Maintenance Manual

TechnoGym Vario Excite + 500 Service Maintenance Manual (220 pages)

Brand: TechnoGym | Category: Elliptical Trainer | Size: 9.62 MB

Table of Contents

Table of Contents
5
1 General Notices

11
- Introduction
  11
- Recommendations
  11
- General Rules for Repair Procedures
  12
2 Technical Specifications

13
- Product Codes
  13
- Serial Number Structure
  15
- Colour Options
  15
- Product Characteristics
  16
- Mechanical Characteristics
  17
  - Overall Dimensions
    17
  - European and Overseas Packing Dimensions
    18
- Ambient Specifications
  19
- Conformity to Regulations
  19
- Wiring Diagrams
  20
  - 500LED Model (ARM Board)
    20
  - 500SP Model (ARM Board)
    21
  - 700LED Model (ARM Board)
    22
  - 700SP Model (ARM Board)
    23
- Cables
  25
  - CBQ Cables
    25
  - CU Cables
    26
3 Principles of Operation

31
- Block Diagram
  31
- Led Display Boards
  32
  - C-Safe Board
    33
  - Dual TGS Reader
    33
- Visio Display Board
  34
  - CPU Board: 700VISIO Model
    34
    
    Back-Up Battery
    34
  - LCD Inverter
    34
  - Digital/Analogue Tuner Board
    34
  - Wireless Network Board (Without Cables)
    36
  - Audio/Video External Device Connector Board
    37
  - Headphone Jack
    37
  - C-Safe Board (Integrated)
    37
  - Service USB Port (Integrated)
    37
  - Optional Accessories
    38
    
    Ipod Docking Station
    38
    
    Client USB Port
    38
    
    Dual TGS Reader
    38
- Cardio Receiver Board
  39
  - HR/HS (Chest Belt/Hand Sensor)
    39
  - HR (Chest Belt)
    40
- Brake Board
  41
- Electromagnetic Brake
  42
- Magnetic Brake
  42
- Speed Sensor
  43
- Power Entry Module
  43
- Alternator
  43
- Battery
  44
- External Power Supply Input
  44
- Brake Control
  45
  - Mechanics
    45
  - Control
    45
    
    ELECTROMAGNETIC Brake
    45
    
    MAGNETIC Brake
    47
  - The Signals Involved
    48
4 Accessories

49
- Cardio Theater Connection
  49
- Pc Link for Programming
  50
- VARIO Excite +: Service & Maintenance Manual- Rev
  50
- Monitor Plug for C-Safe Port
  51
- Visioweb Upgrade
  51
- Accessorise
  52
5 Installation Instructions

53
- Specifications and Requirements
  53
- Equipement Moving
  54
  - Spostamento a Mano
    54
  - Moving with Hand-Trolley
    55
- Recommended Antenna Signal Requirements
  56
- Installation
  57
- First Power-On
  57
6 Troubleshooting

59
- Troubleshooting Menu: Led Models
  60
  - Automatic Test
    61
    
    I2C Devices Test
    61
    
    LED Test
    62
    
    Serial Ports Test
    62
  - Manual Test
    62
    
    Man. Keyboard Test
    62
- Troubleshooting Menu: Visio Model
  63
- The Display Fails to Illuminate
  64
- The Touch Screen Does Not Work / It's Not Calibrated
  74
- No Audio Sound
  74
- N Otv Picture
  74
- The Radio Does Not Play
  74
- The Ipod Does Not Work
  75
- Message on Display "The Equipment Is Locked (Com)
  77
- There Is no Resistance
  78
- The Resistance Is Incorrect
  80
- The Speed Signal Is Incorrect
  82
- The Machine Does Not Read the Tgs
  84
- There Is no Heart Rate Signal
  86
- The Telemetric Heart Rate Signal Is Incorrect
  95
  - Chest Belt
    95
  - Hand Sensor
    99
7 Disassembly of Components

101
- Disassembling the Display
  101
  - And 500SP Version
    101
  - And 700SP Version
    102
  - VISIO Versions
    103
- Disassembling Boards and Components
  104
  - LED Display (ARM Board)
    104
    
    ARM Board (A)
    105
    
    C-Safe Board (B)
    106
    
    VISIO Display 15" (CPU Board)
    107
    
    Wireless Board (A)
    108
    
    Tuner DVB-T Board (B)
    110
    
    Tuner Board ATSC (B1) and ISDB-T (B2)
    111
    
    LCD Inverter (C)
    112
    
    CPU Board (D)
    113
    
    LCD (E) + Touch Screen
    114
    
    Headphone Jack (F)
    115
    
    Dual TGS Reader + USB Port (G)
    116
    
    Ipod Docking Station (H)
    117
    
    Frontal Plugs TGS + USB and Cover
    118
- Disassembling the Keyboard / Touch Screen
  119
  - LED Keyboard
    119
  - VISIO Version
    121
- Disassembling the Cardio Receiver
  122
  - HS/HR Receiver (Chest Belt/Hand Sensor)
    122
  - HR Receiver (Chest Belt)
    123
- Disassembling the Hand Sensor (Fixed Handgrips)
  124
- Disassembling the Hand Sensors Moving Levers
  125
- Disassembling the Guards
  126
  - Disassembling the Centre Guard
    126
  - Disassembling the Side Guards
    127
  - Disassembling the Bottom Centre Guard
    129
  - Swivel Belt Connector Guard
    130
- Disassembling the Footboards
  132
  - Disassembling Rear Footboard
    132
  - Disassembling Front Footboard
    133
  - Disassembling the Lever Footboard
    134
- Disassembling the Lever
  135
  - Disassembling the Footboard Lever
    135
  - Disassembling the Upper Lever
    137
- Disassembling the Fixed Handgrips
  140
- Disassembling the Lever Handlebars
  141
- Disassembling the Electromagnetic Brake Board
  143
- Disassembling the Electromagnetic Brake
  143
- Disassembling the Lower Transmission (Flywheel - Driven Pulley - Primary Unit)
  145
- Disassembling the Upper Transmission (Flywheel - Cogged Belt - Magnetic Brake)
  151
- Disassembling the Belts and Magnet
  155
  - Short Belt Disassembling
    155
  - Disassembling the Magnet (Anti Bottom Dead Point)
    157
  - Disassembling the Long Belt
    158
  - Pin with Snap-Rings (A)
    160
  - Pin with Eccentrics (B)
    160
- Double Pulleys Assembly Disassembling
  162
- Disassembling the Speed Sensor
  163
- Disassembling the Rigid Stop and the Lever Shock Absorber
  164
- Disassembling the Battery
  165
- Disassembling the Flywheel and Stator Group
  166
8 Adjustments

171
- Belt Tension
  171
- Adjusting the Short Belt
  172
- Adjusting the Long Belt
  173
  - Machines with Slotted Pulley
    173
  - Machines Without Slotted Pulley
    176
- Positioning the Electromagnetic Brake Winding
  178
- Grease on Long and Short Belts
  179
- The Machine Is Not Flat
  180
9 Machine Configuration

181
- User Menu Configuration: 500Led Models
  181
  - LANGUAGE : XXX
    182
  - Units of Measurement
    182
  - Maximum Exercise Time
    182
  - Pause Time
    183
  - Cooldown Time
    183
  - Default Age
    183
  - Default Weight
    184
  - Default Duration
    184
  - Default Calories
    184
  - Default Distance
    185
  - Modifiable Target Frequencies
    186
  - Enable Custom Messages
    186
  - Resetting Parameters to Default Values
    186
  - Format P&Pkey
    187
- User Menu Configuration: 700Led Models
  188
  - Language
    189
  - Distance
    189
  - Maximum Excercise Time
    189
  - Pause Time
    189
  - COOLDOWN TIME XXX
    190
  - Modifiable Target Heart Rate
    191
  - Enable Custom Messages
    191
  - Edit Custom Messages
    191
  - Change Messagges Languages
    191
  - Enable Multi-Language Mode
    192
  - Resetting Parameters to Default Values
    192
  - Format P&P
    192
- Service Menu Configuration: Led Models
  193
  - Low Kit Parameter
    195
    
    Read from Low Kit
    195
    
    Write to Low Kit
    195
    
    Default Setting
    196
    
    Table of Configuration Parameters
    196
  - Operating Data
    197
    
    Read from Low Kit
    197
    
    Write to Low Kit
    198
    
    Machine Usage Data
    198
  - Errors Log
    199
    
    Read from Low Kit
    199
    
    Reset Errors
    199
    
    Com.fault X
    200
    
    View Errors
    200
  - Standard Settings
    201
  - Low Kit Menu
    201
    
    Low Kit Version
    201
    
    Low Kit Fault Code
    202
  - High Kit Version
    202
  - BOOT Version
    202
  - Key Reader Version
    202
- Config.: Visio - Visioweb User Menù
  203
- Service Menu Config.: Visio - Visioweb
  204
  - Table of Configuration Parameters
    205
10 Updating the Sw

207
11 Functional Test MD Models

209
- Electrical Safety Test
  209
- Test Meccanici DI Sicurezza
  211
  - Checking the Assembly of the Transmission and Levers Systems
    211
  - Checking the Assembly of the Guards
    211
- Start-Up Check
  211
- O List of Critical Spare Parts
  212
12 Scheduled Maintenance

213
- Ordinary Maintenance Operation
  214
- Extra-Ordinary Maintenance Operations
  215
13 Appendix

217
- Password Menutable
  217
- Required Tools
  218

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