Technogym BIOSTRENGTH LINE Manuals

Manuals and User Guides for Technogym BIOSTRENGTH LINE. We have 1 Technogym BIOSTRENGTH LINE manual available for free PDF download: Service Maintenance Manual

Technogym BIOSTRENGTH LINE Service Maintenance Manual

Technogym BIOSTRENGTH LINE Service Maintenance Manual (646 pages)

Brand: Technogym | Category: Fitness Equipment | Size: 8.12 MB

Table of Contents

Table of Contents
5
1 General Notices

17
- Introduction
  17
- Recommendations
  17
- General Rules for Repair Procedures
  18
2 Technical Specifications

19
- Mechanical Characteristics
  19
  - Abdominal Crunch
    19
  - Lower Back
    19
  - Leg Extension
    20
  - Leg Curl
    20
  - Vertical Traction
    20
  - Shoulder Press
    21
  - Chest Press
    21
  - Rowing Torso
    21
  - Leg Press
    22
- Electrical Characteristics
  22
- Ambient Specifications
  23
- Conformity to Regulations
  23
- Unified Board Version
  24
  - Type Awiring Diagram
    24
  - Type Bwiring Diagram
    30
  - Type Cwiring Diagram
    37
  - Type Dwiring Diagram
    44
- Separated Board Version
  52
  - Type Awiring Diagram
    52
  - Type Bwiring Diagram
    59
  - Type Cwiring Diagram
    68
  - Type Dwiring Diagram
    77
3 Operating Principle

89
- Block Diagram
  89
  - Power Entry
    90
  - Power Switch
    90
  - Fuses
    90
  - Filter
    90
  - Voltage Selector Board
    90
  - Power Supply
    90
  - Transformer
    90
  - Display
    91
  - Bio Servo Board
    91
  - LP Driver Board
    92
  - Wire Encoder
    93
  - Solenoid
    93
  - Weight Stack Motor
    93
  - Seat Motor
    93
  - LP Seat Motor
    94
  - Zero Sensor
    94
  - Safety Device
    94
- Solenoid Management
  96
  - Mechanics
    96
  - Controls
    96
  - The Signals Involved
    97
- Weight Stack Motor Management
  100
  - Mechanics
    100
  - Controls
    101
  - Mechanics
    106
  - Controls
    106
  - S Eat Motor Management
    106
- Seat Motor Management for Leg Press
  112
  - Mechanics
    112
  - Controls
    112
  - The Signals Involved
    114
- Wire Encoder Management
  118
  - Mechanics
    118
  - Controls
    118
  - The Signals Involved
    118
4 Accessories

121
5 Installation Instructions

123
- Specifications and Requirements
  123
- Installation
  123
- First Power
  123
6 Troubleshooting

125
7 Disassembly of Components

175
- Abdominal Crunch
  175
  - Disassembling the Display
    175
  - Removing the Electronic Display Boards
    176
  - Removing the EPROM
    178
  - Disassembling the TLCBR Chip
    179
  - Disassembling the Main Keyboard
    180
  - Disassembling the Plexiglas Weight Stack Guard
    181
  - Disassembling the Weight Stack Pulleys
    182
  - Disassembling the Weight Stack Cover
    185
  - Disassembling the Additional Weight
    185
  - Disassembling the Encoder
    186
  - Disassembling the Solenoid
    187
  - Disassembling the Selector Brush
    188
  - Disassembling the Zero Sensor
    189
  - Disassembling the Weight Stack Selection System
    190
  - Disassembling the Weight Stack Selection Chain
    191
  - Disassembling the Weight Stack Motor
    192
  - Disassembling the Cross Stops
    193
  - Disassembling the Cross
    194
  - Disassembling the Sinker
    195
  - Disassembling the Weight Stack Plates
    196
  - Disassembling the Bars
    197
  - Disassembling the Seat Guard
    198
  - Disassembling the Electrical Box
    200
  - Disassembling the Electronic Components of the Electrical Box
    200
  - Disassembling the Bell Guard
    203
  - Disassembling the Weight Stack Frame Guard
    203
  - Disassembling the Weight Stack Cable
    204
  - Disassembling the Bell
    205
  - Disassembling the Primary Shaft
    206
  - Disassembling the Secondary Shaft
    209
  - Disassembling the Weight Stack Frame Pulley
    211
  - Disassembling the Mat
    212
  - Disassembling the Power Entry
    213
  - Disassembling the Starter Plate and Fuses
    214
- Lower Back
  215
  - Disassembling the Display
    215
  - Removing the Electronic Display Boards
    216
  - Removing the EPROM
    218
  - Disassembling the TLCBR Chip
    219
  - Disassembling the Main Keyboard
    220
  - Disassembling the Plexiglas Weight Stack Guard
    221
  - Disassembling the Weight Stack Pulleys
    222
  - Disassembling the Weight Stack Cover
    225
  - Disassembling the Additional Weight
    225
  - Disassembling the Encoder
    226
  - Disassembling the Solenoid
    227
  - Disassembling the Selector Brush
    228
  - Disassembling the Zero Sensor
    229
  - Disassembling the Weight Stack Selection System
    230
  - Disassembling the Weight Stack Selection Chain
    231
  - Disassembling the Weight Stack Motor
    232
  - Disassembling the Cross Stops
    233
  - Disassembling the Cross
    234
  - Disassembling the Sinker
    235
  - Disassembling the Weight Stack Plates
    236
  - Disassembling the Bars
    237
  - Disassembling the Seat Guard
    238
  - Disassembling the Electrical Box
    240
  - Disassembling the Electronic Components of the Electrical Box
    240
  - Disassembling the Bell Guard
    243
  - Disassembling the Weight Stack Frame Guard
    243
  - Disassembling the Weight Stack Cable
    244
  - Disassembling the Release Lever Cable
    245
  - Disassembling the Bell
    247
  - Disassembling the Primary Shaft
    248
  - Disassembling the Secondary Shaft
    251
  - Disassembling the Weight Stack Frame Pulley
    253
  - Disassembling the Mat
    254
  - Disassembling the Power Entry
    255
  - Disassembling the Starter Plate and Fuses
    256
- Leg Extension
  257
  - Disassembling the Display
    257
  - Removing the Electronic Display Boards
    258
  - Removing the EPROM
    260
  - Disassembling the TLCBR Chip
    261
  - Disassembling the Main Keyboard
    262
  - Disassembling the Seat Keyboard
    263
  - Disassembling the Plexiglas Weight Stack Guard
    264
  - Disassembling the Weight Stack Pulleys
    265
  - Disassembling the Weight Stack Cover
    266
  - Disassembling the Additional Weight
    268
  - Disassembling the Encoder
    269
  - Disassembling the Solenoid
    270
  - Disassembling the Selector Brush
    271
  - Disassembling the Zero Sensor
    272
  - Disassembling the Weight Stack Selection System
    273
  - Disassembling the Weight Stack Selection Chain
    274
  - Disassembling the Weight Stack Motor
    275
  - Disassembling the Cross Stops
    276
  - Disassembling the Cross
    277
  - Disassembling the Sinker
    278
  - Disassembling the Weight Stack Plates
    279
  - Disassembling the Bars
    280
  - Disassembling the Seat Guard
    281
  - Disassembling the Seat Motor
    282
  - Disassembling the Electrical Box
    284
  - Disassembling the Electronic Components of the Electrical Box
    285
  - Disassembling the Bell Guard
    287
  - Disassembling the Weight Stack Frame Guard
    288
  - Disassembling the Weight Stack Cable
    289
  - Disassembling the Bell
    290
  - Disassembling the Primary Shaft
    291
  - Disassembling the Secondary Shaft
    294
  - Disassembling the Weight Stack Frame Pulley
    296
  - Disassembling the Mat
    297
  - Disassembling the Power Entry
    298
  - Disassembling the Starter Plate and Fuses
    299
- Leg Curl
  300
  - Disassembling the Display
    300
  - Removing the Electronic Display Boards
    301
  - Removing the EPROM
    303
  - Disassembling the TLCBR Chip
    304
  - Disassembling the Main Keyboard
    305
  - Disassembling the Seat Keyboard
    306
  - Disassembling the Plexiglas Weight Stack Guard
    307
  - Disassembling the Weight Stack Pulleys
    308
  - Disassembling the Weight Stack Cover
    309
  - Disassembling the Additional Weight
    311
  - Disassembling the Encoder
    312
  - Disassembling the Solenoid
    313
  - Disassembling the Selector Brush
    314
  - Disassembling the Zero Sensor
    315
  - Disassembling the Weight Stack Selection System
    316
  - Disassembling the Weight Stack Selection Chain
    317
  - Disassembling the Weight Stack Motor
    318
  - Disassembling the Cross Stops
    319
  - Disassembling the Cross
    320
  - Disassembling the Sinker
    321
  - Disassembling the Weight Stack Plates
    322
  - Disassembling the Bars
    323
  - Disassembling the Seat Guard
    324
  - Disassembling the Seat Motor
    325
  - Disassembling the Electrical Box
    327
  - Disassembling the Electronic Components of the Electrical Box
    328
  - Disassembling the Bell Guard
    330
  - Disassembling the Weight Stack Frame Guard
    331
  - Disassembling the Weight Stack Cable
    332
  - Disassembling the Bell
    333
  - Disassembling the Primary Shaft
    334
  - Disassembling the Secondary Shaft
    337
  - Disassembling the Weight Stack Frame Pulley
    339
  - Disassembling the Mat
    340
  - Disassembling the Power Entry
    341
  - Disassembling the Starter Plate and Fuses
    342
- Vertical Traction
  343
  - Disassembling the Display
    343
  - Removing the Electronic Display Boards
    344
  - Removing the EPROM
    346
  - Disassembling the TLCBR Chip
    347
  - Disassembling the Main Keyboard
    348
  - Disassembling the Seat Keyboard
    349
  - Removing the Seat
    350
  - Disassembling the Front Guard
    351
  - Disassembling the Electrical Box
    352
  - Disassembling the Electronic Components of the Electrical Box
    353
  - Disassembling the Upright Guard
    355
  - Disassembling the Seat Motor
    356
  - Disassembling the Prestart Cable
    357
  - Disassembling the Rear Guard
    359
  - Disassembling the Solenoid
    360
  - Disassembling the Selector Brush
    361
  - Disassembling the Weight Stack Cable
    362
  - Disassembling the Pulleys
    363
  - Disassembling the Zero Sensor
    364
  - Disassembling the Weight Stack Selection System
    365
  - Disassembling the Weight Stack Selection Chain
    367
  - Disassembling the Weight Stack Motor
    368
  - Disassembling the Rear Lever Guard
    369
  - Disassembling the Lever Cable
    370
  - Disassembling the Cam Group
    371
  - Disassembling the Levers
    372
  - Disassembling the Front Lever Guard
    373
  - Disassembling the Weight Stack Cover
    374
  - Disassembling the Column Extension
    375
  - Disassembling the Columns
    376
  - Disassembling the Additional Weight
    377
  - Disassembling the Encoder
    378
  - Disassembling the Bars
    379
  - Disassembling the Cross and Weight Stack Plates
    380
  - Disassembling the Sinker
    381
  - Disassembling the Mats
    382
  - Disassembling the Display Support
    383
  - Disassembling the Power Entry
    384
  - Disassembling the Starter Plate and Fuses
    385
- Shoulder Press
  386
  - Disassembling the Display
    386
  - Removing the Electronic Display Boards
    387
  - Removing the EPROM
    389
  - Disassembling the TLCBR Chip
    390
  - Disassembling the Main Keyboard
    391
  - Disassembling the Seat Keyboard
    392
  - Removing the Seat
    393
  - Disassembling the Front Guard
    394
  - Disassembling the Electrical Box
    395
  - Disassembling the Electronic Components of the Electrical Box
    396
  - Disassembling the Upright Guard
    398
  - Disassembling the Seat Motor
    399
  - Disassembling the Prestart Cable
    400
  - Disassembling the Rear Guard
    402
  - Disassembling the Solenoid
    403
  - Disassembling the Selector Brush
    404
  - Disassembling the Weight Stack Cable
    405
  - Disassembling the Pulleys
    406
  - Disassembling the Zero Sensor
    407
  - Disassembling the Weight Stack Selection System
    408
  - Disassembling the Weight Stack Selection Chain
    410
  - Disassembling the Weight Stack Motor
    411
  - Disassembling the Rear Lever Guard
    412
  - Disassembling the Lever Cable
    413
  - Disassembling the Cam Group
    414
  - Disassembling the Levers
    415
  - Disassembling the Front Lever Guard
    416
  - Disassembling the Weight Stack Cover
    417
  - Disassembling the Column Extension
    418
  - Disassembling the Columns
    419
  - Disassembling the Additional Weight
    420
  - Disassembling the Encoder
    421
  - Disassembling the Bars
    422
  - Disassembling the Cross and Weight Stack Plates
    423
  - Disassembling the Sinker
    424
  - Disassembling the Mats
    425
  - Disassembling the Display Support
    426
  - Disassembling the Power Entry
    427
  - Disassembling the Starter Plate and Fuses
    428
- Chest Press
  429
  - Disassembling the Display
    429
  - Removing the Electronic Display Boards
    430
  - Removing the EPROM
    432
  - Disassembling the TLCBR Chip
    433
  - Disassembling the Main Keyboard
    434
  - Disassembling the Seat Keyboard
    435
  - Disassembling the Rear Plexiglas Weight Stack Guard
    436
  - Disassembling the Front Plexiglas Weight Stack Guard
    437
  - Disassembling the Weight Stack Pulley
    438
  - Disassembling the Weight Stack Cover
    439
  - Disassembling the Additional Weight
    441
  - Disassembling the Encoder
    442
  - Disassembling the Solenoid
    443
  - Disassembling the Selector Brush
    444
  - Disassembling the Zero Sensor
    445
  - Removing the Seat
    446
  - Disassembling the Upright Guard
    447
  - Disassembling the Closing Panels
    448
  - Disassembling the Weight Stack Selection System
    449
  - Disassembling the Weight Stack Selection Chain
    450
  - Disassembling the Weight Stack Motor
    451
  - Disassembling the Cross Stops
    452
  - Disassembling the Cross
    453
  - Disassembling the Sinker
    454
  - Disassembling the Weight Stack Plates
    455
  - Disassembling the Bars
    456
  - Disassembling the Seat Motor
    457
  - Disassembling the Electrical Box
    458
  - Disassembling the Electronic Components of the Electrical Box
    459
  - Disassembling the Pulleys
    461
  - Disassembling the Weight Stack Cable
    462
  - Disassembling the Lever Cable
    463
  - Disassembling the Doubling Cable
    464
  - Disassembling the Cam Group
    465
  - Disassembling the Front Guard
    466
  - Disassembling the Prestart Cable
    467
  - Disassembling the Levers
    469
  - Disassembling the Mats
    470
  - Disassembling the Display Support
    471
  - Disassembling the Power Entry
    472
  - Disassembling the Starter Plate and Fuses
    473
- Rowing Torso
  474
  - Disassembling the Display
    474
  - Removing the Electronic Display Boards
    475
  - Removing the EPROM
    477
  - Disassembling the TLCBR Chip
    478
  - Disassembling the Main Keyboard
    479
  - Disassembling the Seat Keyboard
    480
  - Disassembling the Rear Plexiglas Weight Stack Guard
    481
  - Disassembling the Front Plexiglas Weight Stack Guard
    482
  - Disassembling the Weight Stack Pulley
    483
  - Disassembling the Weight Stack Cover
    484
  - Disassembling the Additional Weight
    486
  - Disassembling the Encoder
    487
  - Disassembling the Solenoid
    488
  - Disassembling the Selector Brush
    489
  - Disassembling the Zero Sensor
    490
  - Disassembling the Mats
    491
  - Disassembling the Prestart Levers
    492
  - Disassembling the Upright Guard
    493
  - Disassembling the Weight Stack Selection System
    495
  - Disassembling the Weight Stack Selection Chain
    496
  - Disassembling the Weight Stack Motor
    497
  - Disassembling the Cross Stops
    498
  - Disassembling the Cross
    499
  - Disassembling the Sinker
    500
  - Disassembling the Weight Stack Plates
    501
  - Disassembling the Bars
    502
  - Disassembling the Electrical Box
    503
  - Disassembling the Electronic Components of the Electrical Box
    504
  - Disassembling the Pulleys
    506
  - Disassembling the Weight Stack Cable
    507
  - Disassembling the Doubling Cable
    508
  - Disassembling the Cam Group
    509
  - Disassembling the Levers
    510
  - Disassembling the Chest Rest Release Knob
    511
  - Disassembling the Lever Guard
    512
  - Disassembling the Lever Cable
    513
  - Disassembling the Lever Shaft
    514
  - Disassembling the Seat Guard
    515
  - Disassembling the Seat Motor
    516
  - Disassembling the Power Entry
    517
  - Disassembling the Starter Plate and Fuses
    518
- Leg Press
  519
8 Adjustments

575
- Adjusting the Weight Stack Plate Selection
  575
  - Offset
    575
  - Distance between Plates
    576
  - Weight Stack Motor Inertia
    577
- Adjusting the Mechanisms Phasing
  578
  - Abdominal Crunch
    578
  - Lower Back
    580
  - Leg Extension
    582
  - Leg Curl
    584
  - Vertical Traction
    586
  - Shoulder Press
    587
  - Chest Press
    588
  - Rowing Torso
    591
  - Leg Press
    593
- Adjusting the Position of the Cross Limit Switch
  594
- Adjusting the Weight Stack Cable Tension
  595
- Adjusting the Prestart Cable Tension
  596
  - Adjusting the Primary Prestart Cable Tension
    596
  - Adjusting the Secondary Prestart Cable Tension
    597
- Adjusting the Lever Cable
  598
- Adjusting the Doubling Cable
  599
- Adjusting the Zero Sensor Position
  600
- Adjusting the Position of the Weight Stack Selection System
  601
- Adjusting the Tension of the Weight Stack Selection Chain
  602
- Adjusting the Primary Shaft - Secondary Shaft Chain Alignment
  603
- Adjusting the Primary Shaft - Secondary Shaft Chain Tension
  604
- Adjusting the Release Cable Tension
  605
- Adjusting the Current Limit on the Wsmi and Sami Board
  606
- Lcd Contrast
  607
- Buzzer Tone
  608
9 Configuring the Machine

609
- Configuring Parameter Defaults
  609
- Configuring the Technical Parameters
  609
  - Machine Code
    610
  - Number of Pulses for Weight Stack Selection
    611
  - Weight Stack Motor Inertia
    611
  - Weight Stack Motor Selection Window
    612
  - Distance between Plates
    612
  - Minimum ROM Length
    615
  - Seat Motor Inertia
    615
  - Default ROM Start
    616
  - Default ROM Length
    616
  - ROM First Rep
    617
- Configuring the User Parameters
  619
  - Language
    619
  - Unit of Measure
    619
  - Using the Additional Weight
    620
  - Using the Function Keys
    620
  - Time-Out" Setting
    620
  - Enable Pacer
    621
  - Setting the Default Seat Position
    621
  - Pacer Speed
    624
- Table of Factory Settings
  624
  - User Parameters
    624
  - ROM Parameters
    624
  - Plate Distance
    625
  - Seat Motor Parameters
    625
- Displaying Working Parameters
  626
- Editing the Working Parameters
  630
10 Scheduled Maintenance

635
- External Cleaning
  635
  - Preparing Working Conditions
    635
  - Cleaning Operations
    635
- Internal Cleaning
  636
  - Preparing Working Conditions
    636
  - Cleaning Operations
    636
- Mechanical Operations
  637
  - Preparing Working Conditions
    637
  - Check the Weight Stack Selection System
    637
  - Check the Weight Stack Plate Springs
    637
  - Check the Cross, Bars and Weight Stack Plates
    637
  - Check the Additional Weight
    638
  - Check the Cables
    638
  - Check the Mechanisms
    638
  - Check the Gas Springs
    638
  - Check the Pulleys
    638
  - Check the Cam Group
    638
  - Check the Primary and Secondary Shaft Connection Chain
    638
  - Check the Lever Limit Switch Buffers
    639
  - Check the Cross Limit Switch
    639
  - Check the Leg Press Seat Mechanism
    639
  - Check the Seat Mechanism for Other Machines
    639
  - Check the Leg Press Back and Shoulder Rest
    639
  - Check the Wire Encoder
    639
- Electrical/Electronic Operations
  640
  - Preparing Working Conditions
    640
  - Check the Wiring and Connections
    640
  - Check the Display
    640
  - Check Wear on Components
    640
  - Check the Component Functions
    641
- Software Configuration
  642
  - Preparing Working Conditions
    642
  - Configuration Check
    642
11 Appendix

643

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