Takeuchi TB216 Manuals

Manuals and User Guides for Takeuchi TB216. We have 2 Takeuchi TB216 manuals available for free PDF download: Workshop Manual, Operator's Manual

Takeuchi TB216 Workshop Manual (304 pages)

Brand: Takeuchi | Category: Excavators | Size: 35.37 MB

Directional Terms: Front, Rear, Left, Right
2
Manual Structure
2
Machine Serial Number
2
Symbols Used in this Manual
2
Safety
3
Safety Alert Symbol
4
Safety Label
4
Safety Precautions
5
Explosionproof Lighting
6
When the Canopy Is Tilted up
6
Prepare the Work Area
6
Stop the Engine before Performing Maintenance
6
Handling of the Accumulator
9
Disconnect the Battery
9
Disposing of Wastes
10
Checks after Maintenance
10
Cautions When Working
11
When Disassembling or Assembling
11
When Removing/Installing the Hydraulic Unit
11
Pressure Adjustment for Hydraulic Devices
12
Handling of Seals
12
Service Data
13
Dimensional Drawing
14
Machine Dimensions
14
Operating Range
16
Specification Tables
18
Lubricant and Fuel Chart
27
Diesel Fuel Standards
28
Performance Criteria
29
Standard Values Table
29
Hydraulic Pump Assignment Table
31
Methods for Inspecting Performance
32
Hydraulic Oil Pressure (Boom, Arm, Dozer Blade)
32
Measurement Method
32
Hydraulic Oil Pressure (Slew)
33
Hydraulic Oil Pressure (Pilot Pressure)
33
Traveling Attitude
34
Travel Speed (5 Revs.)
34
Straight-Ahead Traveling
34
Travel Speed (10 M)
34
Natural Travel Drop
35
Slew Time
35
Overrun When Slewing Stops
35
Natural Slew Drop
35
Boom Cylinder Speed
36
Arm Cylinder Speed
36
Bucket Cylinder Speed
36
Dozer Blade Cylinder Speed
36
Swing Cylinder Speed
37
Natural Cylinder Drop
37
Swing
37
Spanner Cylinder Speed
37
Slew Bearing Play
38
Backlash
38
Lever Play
38
Lever Operating Force
38
Track Tension
39
Tightening Torque
40
Hydraulic Hose
40
Bite-Type Pipe Fitting for Steel Pipe
40
Joint for Piping
41
Joint for Piping (O-Ring Seal Type)
41
Bolts and Nuts (JIS Strength Category 10.9)
42
Hydraulic Circuit Diagram
45
Control Valve
46
Main Pump
46
Slew Motor
46
Travel Motor
47
Solenoid Valve (Lever Lock and Travel Speed Switching)
47
Boom Cylinder
47
Wiring/Cable Colors
50
Wire/Cable Color Symbols
50
Types of Wire to Use
50
Electrical Circuit Diagram
50
Electrical Schematic Diagram
51
Wire Harness Diagram
52
Wiring Diagram
52
Body Harness: 03342-68000
53
Hydraulic Pump (Piston)
59
Discharge Volume Control Mechanism
59
Gear Pump
61
When the Spools Are in the Neutral Position
62
Load Check Valve
62
When the Spool Is Being Operated
62
Main Relief Valves
63
The Relief Valve Is Activated
63
Port Relief Valve
64
The Relief Valve Is Subjected to the Relief Operation
64
Anti-Cavitation Valve
66
Anti-Drift Valve
66
When the Switch Valve Is Not Activated
67
Switch Valve
67
When the Switch Valve Is Activated
67
Arm in Regeneration
68
Pilot Valve (Control Lever)
69
Proportional Control Solenoid Valve
71
Solenoid Valve(3Rd Auxiliary Line Piping)
72
Solenoid Valve
72
When the Solenoid Is Energized
72
Solenoid Valve (Lever Lock)
73
Solenoid Switching and Relief Function
73
When the Solenoid Is Not Energized
73
Check Function
74
Selector Valve
75
Switching from Position a (ISO) to Position G (JCB)
77
Cylinders
79
Cushion Mechanism
79
Counterbalance Valve
80
Hydraulic Motor
80
2-Speed Mechanism
81
2-Speed Control Valve
81
Swash Plate
82
Automatic 2-Speed Switching
82
Parking Brake
83
Reduction Gears
83
Hydraulic Motor 1
84
Hydraulic Motor 2
85
Brake Valve
86
Swivel Joint
87
Selector
87
Disassembly and Assembly
88
Service Standards
89
Track Roller
89
Shoe Slider
89
Sprocket
89
Clearance for Pin and Bushing
90
Drive System
92
Engine
92
Removing the Engine
95
Installing the Engine
95
Removing the Hydraulic Pump
97
Installing the Hydraulic Pump
97
Cautions on Starting the Hydraulic Pump
97
Fuel Tank
98
Installing the Fuel Tank
99
Removing the Fuel Tank
99
Battery
100
Removing the Battery
101
Installing the Battery
101
Throttle Lever
102
Adjusting the Throttle Lever
103
Engine Speed
103
Control Force
103
Installing the Crawler
104
Travel System
104
Removing the Crawler
104
Removing the Track Roller
105
Installing the Track Roller
105
Removing the Idler and Track Adjuster
105
Installing the Idler and Track Adjuster
105
Removing the Travel Motor
106
Installing the Travel Motor
106
Slew Equipment
107
Removing the Slew Motor
108
Installing the Slew Motor
108
Removing the Slew Bearing
110
Installing the Slew Bearing
110
Upper Frame
113
Removing the Upper Frame
115
Installing the Upper Frame
115
Covers
116
Removing the Covers
117
Installing the Covers
117
Removing the Canopy
119
Operating Device
120
Control Levers
120
Attachments
127
Hoe Attachment
127
Removing the Hoe Attachment
131
Removing the Bucket
131
Installing the Bucket
131
Removing the Link
132
Installing the Link
132
Removing the Arm
132
Installing the Arm
132
Removing the Boom
133
Installing the Boom
133
Installing the Blade
134
Removing the Blade
134
Installing the Boom Bracket
134
Removing the Boom Bracket
134
Hydraulic Tank
135
Removing the Hydraulic Tank
136
Installing the Hydraulic Tank
136
Inspecting and Refilling the Oil in the Hydraulic Tank
137
Refilling the Oil
137
Tank Pressure
137
Bleeding off the Air
138
Hydraulic Pump
139
General Precautions
140
Inspection and Adjustments
146
Checking the Parts
146
Boom Section
151
Arm Section
152
Bucket Section
152
Dozer Blade Section
152
Auxiliary Section
153
Valve Assembly
155
Manually Operated Section
156
Pilot Operated Section
157
Main Relief Valve
158
Pilot Valve
160
Solenoid Valve (3Rd Auxiliary Line Piping)
169
Inspection after Disassembly
195
Piston Rod
195
Measuring the Bend
195
Tube
195
No Load Operation Test
196
Leak Test
196
External Leak
196
Bleeding Air from the Hydraulic Cylinder
196
Counter Balance Valve and Hydraulic Motor
200
General Cautions
227
Thrust Ring
230
Flange
230
Use Limit for Parts
230
About the Troubleshooting Section
233
Notes on Troubleshooting and Servicing
233
Overall Machine
234
All Systems Working, but Insufficient Force
235
Boom, Bucket, Slew and Arm Fail to Move or Are too Slow
237
Check the Pilot Relief Valve
238
Check the Limit Switch
238
Check the Lever Lock Solenoid Valve
238
Check the Fuse
238
Traveling
239
Check the Linkage
239
The Travel Lever Lock Cylinder Is Faulty
239
Right or Left Travel Is Impossible
240
Check the Spool Operation
240
Check the Counter Balance Valve
243
Check the Swivel Joint
243
Test by Switching the Main Relief Valves
243
Is the Veering Within Specs?
243
2Nd Speed Travel Is Not Possible
244
Check the Gear Pump
244
Check the 2Nd Speed Solenoid Valve
245
2Nd Speed Control Valve Is Faulty
245
Slewing
246
No Slewing Is Possible
246
Check the Slew Motor
247
Check the Slew Pressure
247
Check the Pilot Valve
247
Slew Right or Left Is Not Possible
248
Slewing Is Slow or Lacks Force
249
When Stopped on Slope, the Upperstructure Cannot Maintain Its Posture
252
Boom
253
The Boom Cylinder Does Not Move
253
Boom Cylinder Operation Is Slow or Lacks Force
255
Spontaneous Drop of the Boom Cylinder Is too Large
259
Arm
260
Arm Cylinder Does Not Move
260
Arm Cylinder Operation Is Slow or Lacks Force
262
Spontaneous Drop of the Arm Is too Large
264
Bucket Cylinder Does Not Move or Lacks Force
265
Test by Replacing the Port Relief Valve
266
Check the Bucket Cylinder
266
Spontaneous Drop of the Bucket Is too Large
267
Swing Cylinder Does Not Move
268
Boom Swing
268
Dozer Blade
270
Dozer Blade Cylinder Does Not Move or Lacks Force
270
Prescribed Pressure Is Not Supplied to the Auxiliary Lines
274
Spanner Cylinder Does Not Move or Lacks Force
275
Piston Pump
277
Monochrome LCD Cluster
288
Panel Display and LCD Specifications
288
Table of Contents
289
Normal Panel Display/Lcd Screen
290
Panel Display: Water Temperature Gauge
291
Panel Display: Fuel Gauge
292
- Overheating Warning Light
  293
- Engine Oil Pressure Warning Light
  293
- Charge Warning Light
  293
Panel Display: Function/Warning Lamps
293
1 Hour Meter
294
Normal Screen
294
Main Menu Screen
295
Data Selection Screen
296
Data Screen (TRIP METER)
297
Data Screen (Water Temp.)
298
Settings Selection Screen
299
Setting Screen (Clock)
300
Setting Screen (Alarm)-1
301
Setting Screen (ALARM)-2
302
Setting Screen (CONTRAST ADJ.)
303

Takeuchi TB216 Operator's Manual (235 pages)

Mini Excavator

Brand: Takeuchi | Category: Compact Excavator | Size: 20.97 MB

Introduction

4
- Serial Numbers
  4
Machine Description

5
- Table of Contents
  7
Safety

11
- General Precautions
  12
- Precautions When Preparing
  18
- Precautions When Starting
  22
- Precautions When Operating
  24
- Precautions When Stopping
  33
- Precautions When Transporting
  34
- Precautions on Maintenance
  36
- Safety Signs (Decals)
  45
Controls

51
- Names of Components (Cab)
  52
- Names of Components (Canopy)
  54
- Covers
  56
  - Starter Key
    56
  - Maintenance Cover
    56
  - Fuse Box
    57
  - Tool Case
    57
  - Grease Gun Holder
    57
  - Fuel Lid
    58
  - Fuel Filler Port
    58
  - Side Cover
    59
  - Engine Hood
    59
- Cab
  60
  - Cab Door
    60
  - Emergency Exit
    60
  - Front Window
    61
  - Lower Front Window
    62
  - Side Window
    62
  - Emergency Hammer (Optional)
    63
- Seat and Seat Belt
  64
  - Seat (if Equipped)
    64
  - High-Back Seat (if Equipped)
    65
  - Seat Belt
    66
- Instrument Cluster
  68
  - Warning Lamps
    68
  - Indicators
    69
  - Meters
    69
  - Multi-Data Display
    70
- Switches
  76
  - Starter Switch
    76
  - Horn Button
    76
  - Travel Speed Switch
    76
  - Wiper Switch
    77
  - Second Auxiliary Hydraulic Switch
    77
  - Third Auxiliary Hydraulic Switch and Button
    77
  - Overload Warning Switch (if Equipped)
    78
- Levers and Pedals
  79
  - Safety Lock Lever
    79
  - Throttle Lever
    79
  - Operating Levers
    80
  - Blade Lever
    80
  - Travel Levers/Pedals
    81
  - Boom Swing Pedal
    81
  - Auxiliary Hydraulic Pedal
    82
  - Selector Lever
    82
- Accessories
  84
  - Heater
    84
  - Cup Holder
    86
  - Interior Light
    86
  - Inside Rear View Mirror (Cab)
    86
  - Power Sockets
    87
  - Armrest
    87
  - Radio (for Cab)
    88
  - Auxiliary Hydraulic Lines
    92
  - Accumulator (if Equipped)
    96
Operation

97
- Before Starting Operation
  98
  - Getting on or off the Machine
    98
  - Walk-Around Inspection
    98
  - Daily Inspection
    98
- Starting and Stopping the Engine
  99
  - Before Starting the Engine
    99
  - Starting the Engine
    100
  - Warming up the Engine
    101
  - Stopping the Engine
    101
- Operating the Machine
  102
  - Lever Pattern (ISO Pattern)
    102
  - Lever Pattern (G Pattern) if Equipped
    103
  - Warming up the Machine (Hydraulic Oil)
    104
  - Inspection after Warm-Up
    105
  - Crawler Width Switching
    106
  - Switching the Blade Width
    107
  - Operating the Travel Levers
    108
  - Stopping Travel
    111
  - Operating the Working Equipment
    112
- Operating Procedures
  114
  - Prohibited Operations
    114
- Cautions on Operating
  117
  - Cautions on Traveling
    117
  - Cautions on Traveling on Slopes
    118
  - Getting out of Mud
    120
  - Operations Possible with this Machine
    120
- Parking the Machine
  122
  - Parking
    122
  - Inspection and Checks after Stopping the Engine
    122
- Handling in Cold Climates
  123
  - Preparing for Cold Climates
    123
  - Cautions after Operations
    123
  - After the Cold Climate
    123
- Handling Rubber Crawlers
  124
  - Prohibitions
    124
  - Cautions
    125
  - Preventing the Rubber Crawlers from Coming off
    125
Transport

127
- Loading and Unloading
  128
- Hoisting the Machine
  130
- Securing the Machine
  132
Maintenance

133
- General
  134
  - Maintenance Overview
    134
  - Cautions on Maintenance
    134
- Service Data
  136
  - Fuel and Lubricant Table
    136
  - Regularly Replace the Hydraulic Oil
    140
  - List of Consumables
    141
  - List of Tools
    142
  - List of Tightening Torques
    143
- Safety-Critical Parts
  144
- Maintenance List
  146
- Walk-Around Inspection
  148
- Daily Inspection (Every 10 Hours)
  150
- After the Initial 50 Hours
  156
- (Only for New Machines)
  156
- Every 50 Hours
  160
- Every 100 Hours
  166
- After the Initial 250 Hours
  167
- (Only for New Machines)
  167
  - Replacing the Travel Motor Gear Oil
    167
  - After the Initial 250 Hours (Only for New Machines)
    167
- Every 250 Hours
  168
- Every 500 Hours
  172
- Every 1000 Hours
  174
- Every 1500 Hours
  178
  - Inspecting and Cleaning the Engine Fuel Injectors
    178
  - Inspecting the Crankcase Breather System
    178
- Every 2000 Hours
  179
  - Lapping the Engine Valve Seats
    179
  - Every 2000 Hours Lapping the Engine Valve Seats
    179
- Every 4000 Hours
  180
  - Replacing the Hydraulic Oil and Cleaning the Suction Strainer
    180
- When Required
  182
  - Replacing the Bucket Teeth
    182
  - When Required Replacing the Bucket Teeth
    182
  - Replacing the Bucket
    184
  - Lubricating the Levers
    186
  - Inspecting the Rubber Crawlers
    187
  - Replacing the Rubber Crawlers
    188
- Maintenance During Extended Storage Period
  190
Troubleshooting

191
- Symptoms that Are Not Malfunctions
  192
- If the Engine Overheats
  193
- If the Battery Goes Dead
  194
- If a Fuse Blows
  196
  - Inspecting and Replacing the Fuse
    196
  - Inspecting the Fusible Link
    197
- Restarting after Adding Fuel
  198
  - Bleeding Air from the Fuel System
    198
- If a Warning Lamp Flashes
  199
- Other Symptoms
  200
- Lowering the Boom to the Ground
  202
- Towing
  203
- If the Cab or Canopy Is Damaged
  204
Specifications

205
- Basic Specifications
  206
- Machine Dimensions
  208
- Operating Ranges
  212
- Lifting Capacities
  215
Options

221
- General Precautions
  222
  - Safety Precautions
    222
  - Cautions When Installing Attachments
    222
  - Cautions When Operating Attachments
    223
- Attachment Combination Table
  224
- Selecting a Lever Pattern
  225
  - Switching the Lever Pattern
    225
- Hydraulic Breaker
  226
  - Replacing the Hydraulic Oil Regularly
    227
- Load Safety Device
  228
  - Emergency Shut-Off Valve
    228
  - Overload Warning Device
    229
- Travel Alarm
  230
- Optional Equipment Mass
  231
- Biodegradable Oil
  232
  - Replacing the Hydraulic Oil with Biodegradable Oil
    232

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Takeuchi TB216 Manuals

Takeuchi TB216 Workshop Manual (304 pages)

Table of Contents

Takeuchi TB216 Operator's Manual (235 pages)

Table of Contents

Introduction

Machine Description

Safety

Controls

Operation

Transport

Maintenance

Troubleshooting

Specifications

Options

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Takeuchi Categories