User Manuals: Tadano GR-1600XL Rough Terrain Crane

Manuals and User Guides for Tadano GR-1600XL Rough Terrain Crane. We have 1 Tadano GR-1600XL Rough Terrain Crane manual available for free PDF download: Service Manual

Tadano GR-1600XL Service Manual

Tadano GR-1600XL Service Manual (269 pages)

Rough Terrain Crane, Circuit Diagmrams and Data

Brand: Tadano | Category: Construction Equipment | Size: 23.46 MB

Table of Contents

Data, Adjustment and Checks

11
- Table of Contents
  11
- Service Data
  
  15
  - Amounts of Oil and Coolant
    15
  - Operating Speed
    15
  - Hydraulic Device
    16
    
    Hydraulic Motor
    16
    
    Hydraulic Pump
    16
    
    Hydraulic Cylinder
    17
  - Slewing Section
    19
  - Boom Section
    19
    
    Slide Plate
    19
    
    Boom Bending and Deformation
    21
    
    Jib Bending and Deformation
    22
    
    Wire Rope
    22
    
    Inspection of the Hook Block
    23
    
    Sheave
    23
  - Criteria for Maintenance
    24
    
    Braking Device
    24
    
    Power Transmission Device
    24
    
    Steering Device
    25
  - Mass Table
    26
- Adjusting Pressure
  
  27
  - (Hydraulic Pressure)
    27
  - Location (Position of Relief Valve Etc.)
    27
  - Items
    29
    
    Winch
    29
    
    Elevating
    31
    
    Telescoping
    32
    
    Steering
    34
    
    Slewing
    35
    
    Outrigger
    36
    
    Remote Control Pilot Pressure
    37
    
    Flow Control Valve
    38
    
    Torque Converter Oil Pressure
    38
    
    Counterweight Cylinder Relief Valve
    39
    
    B/C-Pin Relief Valve
    40
    
    B/C-Pin Pressure Reducing Valve
    41
    
    Jib Tilt (Only Power Tilt Spec.)
    42
- Adjusting Pressure
  
  42
- Air Bleeding Procedure
  
  44
  - Hydraulic Pump
    44
    
    Gear Pump
    44
    
    Variable Piston Pump
    44
    
    Other (Cylinder)
    45
    
    Tank Pressurization Tool
    45
    
    Variable Piston Pump (When the Tank Pressurization Tool Is Used)
    45
  - Winch Brake
    46
  - Service Brake
    47
  - Hydraulic Motor Assy
    47
    
    Slewing Motor
    47
    
    Air Conditioner Motor
    48
    
    Winch Motor
    48
  - Winch Counterbalance Valve
    48
    
    (Main and Auxiliary)
    48
  - Slewing Control Valve
    49
    
    (Back-Pressure Valve)
    49
  - Pilot Circuit
    49
    
    Hydraulic Pilot Control Valves)
    49
  - Positive Control
    50
  - Hydraulic Valve (Winch Brake)
    51
  - Cylinder Circuits
    51
- Adjusting Procedure (Electric)
  
  53
- Assembly Adjustment
  
  67
- Assembly Adjustment
  
  80
- Operation Check
  
  88
- (Crane Operation)
  
  88
  - Outrigger Status Indicator
    88
  - Hoisting
    89
  - Backward Stability Control
    89
  - Frontward Stability Control
    89
  - Outrigger Emergency Setting
    89
  - Jib
    89
  - Warning
    90
  - Over-Unwinding Detection Check
    90
  - Eco Mode Operation Check
    90
  - AML Indicator
    91
    
    (Boom Mounting/Dismounting)
    91
    
    (O/R Mounting/Dismounting)
    91
  - Outrigger Slide Plate Adjustment
    92
- Operation Check
  
  93
  - (Traveling Device)
    93
  - Exhaust Brake
    93
  - Automatic Transmission
    93
  - Overshift Prevention
    94
  - Maximum Allowable Speed
    94
  - Steering Mode Change
    95
  - Emergency Switch
    95
    
    Emergency Accelerator
    95
    
    Emergency Engine Stop
    95
    
    Emergency Transmission
    95
  - Warning
    96
  - Speedometer
    96
  - Hydraulic Suspension
    97
    
    Normal Operation
    97
    
    Emergency Operation
    99
  - Off-Straight-Ahead Wheel Indicator and Warning
    102
- Inspection and Maintenance
  
  103
  - And Thread Size Table
    104
System Diagrams

105
- Hydraulic Circuit
  
  110
  - Hydraulic Circuit Diagram
    112
- Torque Converter Circuit
  
  113
- Pneumatic Circuit
  
  114
- Electric Circuit (Upper) (Carrier)
  
  133
  - Comparison Table (Connector No., Usage, Coordinate and Paragraph No.)
    134
  - Electric Circuit
    134
    
    Electric Circuit (T/M, O/R, Suspension)
    136
    
    Electric Circuit (Accelerator)
    137
    
    Electric Circuit (ICF)
    138
    
    Electric Circuit (SCT)
    139
- Electric Circuit (Lower)
  
  142
  - Electric Circuit
    144
    
    Electric Circuit (Lower, Air)
    144
    
    Electric Circuit (Engine, Without DPF)
    145
    
    Electric Circuit (Rear Steering)
    146
    
    Electric Circuit (O/R Front)
    147
    
    Electric Circuit (O/R Rear)
    148
- Hydraulic Parts Location Diagram (Upper)
  
  149
  - Winch
    149
  - Telescoping
    150
  - Elevation
    152
  - Slewing
    152
  - Return
    153
  - Drain
    154
  - Gauge
    155
  - Pilot
    156
  - Steering
    157
  - Air Conditioner
    157
  - Operation Assy, Operation Valve
    158
  - Pressure Switch
    158
  - Jib
    158
  - Jib (Power Tilt Jib Main Body)
    159
  - Self-Removable C/W
    162
  - Removable Boom System (Option)
    164
  - Cab Tilt
    165
- Hydraulic Parts Location Diagram (Lower)
  
  166
  - Suction
    166
  - Steering
    167
  - Suspension
    168
  - Outrigger (H Type)
    169
  - Outrigger Main Body (H Type)
    170
  - Center Joint
    171
  - Return
    171
- Hydraulic Parts Location Diagram (Torque Converter)
  
  172
  - Torque Converter Related
    172
- Diagram
  
  173
  - Service Brake Related (Upper)
    173
  - Service Brake Related (Lower)
    174
  - Control Parts (Lower)
    175
- Electric Parts Location Diagram
  
  176
  - Inside Cab
    176
  - Relay Assy
    179
    
    Relay Assy (Inside Cab)
    179
    
    Relay Assy (ESP1)
    180
    
    Relay Assy (ESP2)
    181
  - Pressure Switch Installation Diagram
    182
    
    Fix Jib
    182
    
    Power Tilt Jib
    183
  - Lamp Assy, AML
    184
  - Switch Assy (AML Override)
    185
  - Switch Assy
    186
  - Telescoping System
    187
  - Jib
    188
    
    Electric Assy (Jib Angle Detector)
    188
    
    Indicator Assy (Jib Angle Detector)
    189
  - AML Parts Assy
    190
    
    Fix Jib
    190
    
    Power Tilt Jib
    191
- Electric Parts Location Diagram (AML, Two-Blocking)
  
  190
  - Two-Blocking Indicator Assy (Boom)
    192
  - Two-Blocking Indicator Assy
    193
- Electric Parts Location Diagram (ICF, SCT)
  
  194
  - Icf
    194
    
    Sct
    195
- Electric Parts Location Diagram
  
  195
  - Relay and Fuse Box (under the Battery)
    197
  - Lower Electric Relay Assy
    198
  - Engine
    199
  - Outrigger (Front)
    200
  - Outrigger (Rear)
    201
- Harness (Upper) (Crane)
  
  202
  - Harness (Crane, Main)
    202
  - Comparison Table (Connector No., Usage and Coordinate)
    202
  - Harness (Crane, Main)
    203
  - Harness (Slewing Table, Right)
    204
  - Harness (Slewing Table, Left)
    205
    
    Comparison Table (Connector No., Usage and Coordinate)
    205
    
    Harness (Slewing Table, Left)
    206
  - Harness (Boom)
    207
    
    Fix Jib
    207
    
    Power Tilt Jib
    208
  - Harness (AML)
    208
    
    Fix Jib
    209
    
    Power Tilt Jib
    210
  - Harness (for Separated Transport)
    211
  - Harness (AML Override)
    212
  - Harness (Two-Blocking)
    213
    
    Boom
    213
    
    Single Top
    214
    
    Jib1
    215
    
    Jib2
    216
  - Harness (AML Lamp)
    217
  - Harness (ESP)
    218
    
    Harness (ESP)
    219
  - Harness (Boom Head)
    221
  - Cable1 (Jib Angle Detector)
    222
- Harness (Upper) (Carrier)
  
  222
  - Harness (Carrier, Main)
    223
    
    Comparison Table (Connector No., Usage and Coordinate)
    223
    
    Harness (Carrier, Main)
    224
  - Harness (T/M, O/R, Suspension)
    225
  - Harness (Accelerator)
    226
  - Harness (ICF)
    227
  - Harness (Lower, Main)
    228
    
    Comparison Table (Connector No., Usage and Coordinate)
    229
    
    Harness (Lower, Main)
    229
  - Harness (SCT)
    228
  - Harness (Lower Air)
    231
  - Harness (Engine, Without DPF)
    232
  - Harness (Rear Steering)
    233
  - Harness (O/R Front)
    234
  - Harness (O/R Rear)
    235
- Searchlight, Anemometer
  
  236
  - Aviation Obstruction Light (Option)
    236
  - Structure
    236
    
    Searchlight
    236
    
    Anemometer (Cab)
    238
    
    Anemometer, Aviation Obstruction Light
    238
    
    Anemometer, Aviation Obstruction Light (Jib)
    238
    
    Anemometer (Boom)
    240
    
    Aviation Obstruction Light (Boom)
    241
    
    Parts Assy (Cord Reel)
    242
  - Electric Circuit
    243
    
    Composition of the Electric Circuit Diagram
    243
    
    Electric Circuit (Boom, Searchlight)
    244
    
    Electric Circuit (Common)
    245
    
    Electric Circuit (Slewing Table, Right) (Option)
    246
    
    Electric Circuit (Searchlight)
    247
    
    Aviation Obstruction Light)
    250
    
    Electric Circuit
    250
    
    Aviation Obstruction Light)
    251
    
    Electric Circuit
    251
  - General View
    253
    
    Searchlight
    253
    
    Anemometer
    254
    
    Fe5027
    254
    
    Fe5028
    255
    
    Aviation Obstruction Light
    256
    
    Fe5027
    256
    
    Fe5028
    257
  - Harness
    258
    
    Harness (Boom Searchlight)
    258
    
    Harness (Searchlight)
    259
    
    Harness (Slewing Table, Right) (Option)
    260
    
    Harness (Common)
    261
    
    Fe5027
    262
    
    Harness (Jib1, Anemometer, Aviation Obstruction Light)
    262
    
    Fe5027
    264
    
    Harness (Jib2, Anemometer, Aviation Obstruction Light)
    264
    
    Harness (Anemometer) (Cab)
    266
    
    Fe5027
    267
    
    Harness (Boom Head, Anemometer, Aviation Obstruction Light)
    267

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