Suzuki LT-Z50 Youth ATV Manuals

Manuals and User Guides for Suzuki LT-Z50 Youth ATV. We have 2 Suzuki LT-Z50 Youth ATV manuals available for free PDF download: Service Manual, Owner's Manual

Suzuki LT-Z50 Service Manual

Suzuki LT-Z50 Service Manual (215 pages)

Brand: Suzuki | Category: Offroad Vehicle | Size: 6.64 MB

Table of Contents

General Information 1

6
- General Information
  1
- Periodic Maintenance
  1
- Fuel System
  1
- Electrical System
  1
- Servicing Information
  1
- Table of Contents
  6
- Warning/Caution/Note
  7
- General Precautions
  7
- Suzuki Lt-Z50K6 ('06-Model)
  9
- Serial Number Location
  9
- Fuel and Oil Recommendation
  10
- Break-In Procedures
  11
- Information Labels
  12
- Information Marks
  12
- Specifications
  13
  - Dimensions and Dry Mass
    13
  - Engine
    13
  - Drive Train
    13
  - Chassis
    14
  - Electrical
    14
  - Capacities
    14
Periodic Maintenance

16
- Periodic Maintenance Schedule
  17
  - Periodic Maintenance Chart
    17
- Maintenance and Tune-Up Procedures
  18
  - Air Cleaner
    18
  - Exhaust Pipe Nuts and Muffler Mounting Bolt
    20
  - Valve Clearance
    20
  - Spark Plug
    22
  - Spark Arrester
    23
  - Fuel Line
    23
  - Engine Oil
    24
  - Final Reduction Gear Box Oil
    25
  - Throttle Cable Play
    25
  - Engine Idle Speed
    26
  - Drive Belt
    26
  - Drive Chain
    29
  - Drive Chain Slack
    30
  - Brakes
    32
  - Tires
    33
  - Steering
    34
  - Suspensions
    34
  - Chassis Nuts and Bolts
    35
  - General Lubrications
    37
- Compression Pressure Check
  38
  - Compression Test Procedure
    38
- Initial Engagement and Clutch Lock-Up Inspection
  39
  - Initial Engagement Inspection
    39
  - Clutch Lock-Up Inspection
    40
Engine

42
- Engine Components Removable with Engine in Place
  43
  - Engine Center
    43
  - Engine Left Side
    43
  - Engine Right Side
    43
- Engine Removal and Installation
  44
  - Engine Removal
    44
  - Engine Installation
    47
  - Power Reduction Spacer
    49
- Engine Disassembly
  50
- Engine Components Inspection and Servicing
  56
  - Cylinder Head
    56
  - Rocker Arm Push Rod
    61
  - Camshaft Assembly
    62
  - Upper Crankcase/Cylinder
    62
  - Piston and Piston Ring
    63
    
    Piston Diameter
    63
    
    Piston Ring Groove Width
    63
    
    Piston Ring Thickness
    63
    
    Piston Ring End Gap
    64
  - Conrod and Crankshaft
    65
  - Cam Rocker Arm
    68
  - Crankshaft Runout
    68
  - Final Reduction Gear Box and Cvt Case
    71
  - Cvt Case Cover
    76
  - Generator Case
    76
  - Starter Pinion
    77
  - Movable and Fixed Drive and Driven Face
    78
    
    Recoil Starter
    86
    
    Engine Reassembly
    90
Fuel System

100
- Fuel Tank and Fuel Valve
  101
  - Removal
    102
  - Fuel Filter Inspection and Cleaning
    102
  - Remounting
    103
- Carburetor
  104
  - Specifications
    105
  - I.D. No. Location
    105
  - Removal
    106
  - Disassembly
    107
  - Cleaning
    110
  - Inspection and Adjustment
    110
  - Reassembly and Remounting
    111
Chassis

114
- Exterior Parts
  115
  - Construction
    115
  - Fastener Removal and Installation
    116
  - Removal
    117
  - Remounting
    119
- Front and Rear Wheels
  120
  - Construction
    120
  - Removal
    120
  - Remounting
    120
  - Front Tire
    120
- Tires
  121
  - Tire Replacement
    121
- Front Brake
  123
  - Construction
    123
  - Front Wheel
    123
  - Removal
    124
  - Inspection and Disassembly
    125
  - Reassembly and Remounting
    127
- Steering and Front Suspension
  129
  - Construction
    129
  - Removal and Disassembly
    131
  - Inspection
    134
  - Reassembly and Remounting
    136
  - Toe-In Adjustment
    140
- Rear Brake and Rear Axle Housing
  141
  - Construction
    141
  - Rear Wheel
    141
  - Removal
    142
  - Inspection and Disassembly
    144
  - Reassembly and Remounting
    146
- Rear Suspension
  151
  - Construction
    151
  - Removal and Disassembly
    152
  - Inspection
    153
  - Reassembly and Remounting
    153
Electrical System

156
- Cautions in Servicing
  157
  - Connector
    157
  - Coupler
    157
  - Clamp
    157
  - Fuse
    157
  - Semi-Conductor Equipped Part
    158
  - Battery
    158
  - Connecting the Battery
    158
  - Wiring Procedure
    158
  - Using the Multi-Circuit Tester
    159
- Location of Electrical Components
  160
- Charging System
  162
  - Troubleshooting
    162
  - Inspection
    163
- Starter System
  166
  - Troubleshooting
    166
  - Starter Motor Removal
    167
  - Starter Motor Disassembly
    168
  - Starter Motor Inspection
    169
  - Starter Motor Reassembly
    170
  - Starter Motor Installation
    171
  - Starter Relay Inspection
    171
- Ignition System
  173
  - Troubleshooting
    173
  - Inspection
    175
- Switches
  178
- Battery
  179
  - Specifications
    179
  - Initial Charging
    179
  - Servicing
    181
  - Recharging Operation
    181
Servicing Information

182
- Troubleshooting
  183
  - Engine
    183
  - Carburetor
    187
  - Chassis
    188
  - Brakes
    190
  - Electrical
    191
  - Battery
    193
  - Wiring Diagram
    194
- Wiring Harness, Cable and Hose Routing
  195
  - Wiring Harness Routing
    195
  - Cable Routing
    197
  - Fuel Hose Piping
    198
  - Carburetor and Cvt Case Hose Routing
    199
  - Handlebars and Handlebar Pad Installation
    200
  - Heat Shield Installation
    201
  - Special Tools
    202
- Tightening Torque
  204
  - Engine
    204
  - Fuel
    204
  - Chassis
    205
  - Tightening Torque Chart
    206
- Service Data
  207

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Suzuki LT-Z50 Owner's Manual

Suzuki LT-Z50 Owner's Manual (107 pages)

Brand: Suzuki | Category: Offroad Vehicle | Size: 1.43 MB

Table of Contents

Table of Contents

8
- Instructing the Young Rider
  10
- Important Advice to the Parent
  11
- Remote Engine Stop Switch
  12
- Getting to Know the Lt-Z50
  14
- Starting off and Stopping
  14
- Turning
  16
- Putting It All Together
  17
- Fuel and Oil Recommendations
  18
Controls, Equipment and Adjustments

22
- Location of Parts
  23
- Ignition Switch
  26
- Key
  26
- Left Handlebar
  27
- Right Handlebar
  27
- Throttle Limiter
  28
- Choke Lever
  29
- Fuel Valve
  30
- Recoil Starter
  30
- Fuel Tank Cap
  31
- Flag Bracket
  32
- Seat Lock
  32
Riding Your Atv

34
- What You Should Know before Riding
  35
- Inspection before Riding
  36
- What to Wear
  38
- Break-In (Running-In)
  39
- Starting the Engine
  40
- Starting off
  41
- Braking
  46
- Turning
  47
- Operation on Hills
  48
- Skidding or Sliding
  48
- Riding over Obstacles
  52
- Riding through Water
  53
- Riding in Cold Weather
  54
- Accessory Use and Vehicle Loading
  58
Inspection and Maintenance

62
- Maintenance Schedule
  63
- Battery
  65
- Spark Plug
  65
- Tools
  65
- Throttle Cable Adjustment
  67
- Fuel Hose
  68
- Idle Speed Adjustment
  68
- Engine Oil
  69
- Final Reduction Gear Box Oil
  71
- Air Cleaner
  73
- Drive Chain
  75
- Drive Chain Cleaning and Oiling
  76
- Tires
  78
- Brakes
  80
- Brake Lining Wear Limit
  83
- Front and Rear Wheel Removal
  84
- Spark Arrester
  85
- General Lubrication
  86
- Troubleshooting
  88
- Transporting
  92
Cleaning Procedure and Storage Procedure

94
- Preparation for Cleaning
  95
- Inspection after Cleaning
  96
- Washing Your Atv
  96
- Maintenance During Storage
  97
- Storage Procedure
  97
- Procedure for Returning to Service
  98
- Consumer Information
  100
- Specifications
  103

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