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MIDILIFT XL PLUS
Stannah MIDILIFT XL PLUS Manuals
Manuals and User Guides for Stannah MIDILIFT XL PLUS. We have
2
Stannah MIDILIFT XL PLUS manuals available for free PDF download: Installation Manual, Maintenance Manual
Stannah MIDILIFT XL PLUS Installation Manual (102 pages)
TRACTION LIFT
Brand:
Stannah
| Category:
Lifting Systems
| Size: 20.28 MB
Table of Contents
Table of Contents
2
Site Requirements and Tools
5
Site Arrival
5
Installation Tools
6
Plumbing Jig
6
Temporary Work Platform
6
Lower Platform Support Chains
6
Support Chain Anchor Brackets
6
Electric Hoist
6
Manual Hoist
6
Upper Hitch Brackets
7
Temporary Work Platform Hanging Brackets
7
Dee Shackles
7
Removable Lifting Channel
7
Sling Locking Brackets
7
Safety Gear Activation Lever
7
Pendant Control Box
7
Installers DDU & Speaker Box
8
Safety Gear Setup Gauge
8
Window Extrusion 1749Mm
8
Window Extrusion 1149Mm
8
Horizontal Member Support
8
Safety Equipment and Precautions
9
Installation Tools
9
Danger / Warning Symbols
9
General Safety Precautions
9
Setting Plumb Lines
10
Plumbing and Marking Structure Position
10
Lower Structure Installation
11
Preparation for Lower Installation
11
Fitting Lower Corner Uprights, Base Plate and Horizontal Members
12
Counterweight and Counterweight Guide Rails
16
Tension Weight
17
Sling Installation
18
Car Guide Rails
18
Fitting Sling to Car Guide Rails
18
Fitting Lower Door Ramp & Bottom Reset Ramp
19
Fitting Sling Braces and Cross Angle
20
Temporary Workplatform
21
General Overview
21
Attaching the Temporary Work Platform to the Sling
21
Fixing Bolted Floor Assembly
21
Attaching Bolted Floor Assembly to Temporary Work Platform
22
Securing the Bottom of the Work Platform
22
Safety Gear Set up
24
Setting Safety Gear Onto the Guide Rails
24
Using the Safety Gear Activation Lever
25
Adjusting the Safety Gear Activation Arms
25
Structure Installation (Continued)
26
Lower Door Frame Installation
26
Door Installation
28
Landing Call Station
29
Fire Door Installation (30Min & 60Min Variants)
30
Landing Call Station (Fire Clad)
31
Installing Next Structure Level from the Work Platform
32
Attaching Electric/Manual Hoist to Sling Lifting Channel
33
Testing Safety Gear Activation Lever
34
Using Hoist to Build Next Structure Level
35
Squaring and Fixing Lift Structure During Installation
36
Fixing the Structure to the Building Floor
38
Attaching Trailing Cables
39
Locking Sling to the Guide Rails and Moving Lifting Channel
41
Intermediate Door / Frame Installation
42
Cut Panels and Panel Extrusions below Door Frame
42
Fitting Door Frame Threshold Plate
43
Fitting Intermediate Door Frame
44
Fitting Door Frame to Threshold
45
Top Level Structure Installation
46
Building Structure to Top Level
46
Bedplate Installation
47
Attaching Hoist to Bedplate
48
Fitting Panel above the Bedplate
48
Fixing Bedplate to Supporting Wall
49
Fitting Corner Upright Stiffeners
50
Drive Installation
51
Fixing Overspeed Governor
51
Fitting the OSG Tripping Device
51
Installing the Traction Drive System
52
Upper Door / Frame Installation
55
Cut Panels and Panel Extrusions below Door Frame
55
Upper Door Frame Installation
56
Upper Landing Controller Installation
57
Infill Panel above Door Frame
58
Fitting Cable Run Trays
59
Cabin Frame Installation
60
Removal of the Temporary Work Platform and Attachments
60
Installing the Cabin Frame
61
Installing Cabin Support Beams
62
Cabin Frame Adjustment
64
Roping
65
Removing the Hoist
65
Overspeed Governor Rope
66
Attaching Traction Ropes to the Sling
67
Sheave Roping Order
67
Attaching Ropes to the Counterweight
68
Installing the Load Weighing Device
69
Counterweight Ballast
70
Filling Counterweight for Stage 1 (Installation Level)
70
Installing the Lift Positioning Encoder
71
Mounting the Encoder
71
Fitting the Timing Belt
71
Driving the Motor for the First Time
73
Lift Wiring
73
Preliminary Safety Checks
73
Using the Test Controls to Drive the Lift to the Ground Floor
74
Rechecking the Safety Gear Setup
74
Cabin Interior Installation
75
Base Cabin - Wall Panel Installation
75
Base Cabin - Control Panel Installation (COP)
78
Custom Cabin - Wall Panel Installation
80
Custom Cabin - Control Panel Installation (COP)
87
Mirror Installation
88
Light Curtain Installation
89
Sling Roof Assembly
91
Cabin Ceiling Installation
92
Adding Final Filler Weights to the Counterweight
95
Driving Lift to Top Floor Using Test Controls
95
Placing the Correct Quantity of Filler Weights into the Counterweight
95
Lift Configurations / Filler Weight Quantities Table
96
Fitting the Counterweight Guard
96
Final Steps
97
Fixing the Cabin Floor Panel
97
Dressing the Guide Rails
97
Fault Diagnostics
98
Commissioning
101
Document History
102
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Stannah MIDILIFT XL PLUS Maintenance Manual (37 pages)
Brand:
Stannah
| Category:
Lifting Systems
| Size: 0.95 MB
Table of Contents
Table of Contents
2
Introduction
4
Safety
4
Cleaning
4
Lift Access and Procedures
4
Cabin Access
4
Cabin Operating Panel (COP) Removed
4
Upper Floor Landing Controls
4
Ceiling Removed
5
COP and Rear Wall Removed
5
Overspeed Governor Tests
5
Brake Assembly
5
Load Weighing Device - Rated Load Setup
5
Load Weighing Device - Calibration
5
Servicing
5
Customer Communications
5
Tooling Requirement
6
Maintenance Breakdown
6
Essential Requirement / Visual Checks
6
Phase 1
6
Phase 2
7
Phase 3
7
Phase 4
7
Year Check
7
Additional Checks
7
Maintenance Instruction - Essential Maintenance
9
Smoothness of Ride
9
Cabin Lighting
9
Floor Covering
9
Name Plate
10
Car Fixtures
10
Car Walls
10
Floor Levels
10
Emergency Equipment
10
Safety Edges
11
Light Curtains
11
Control Panels
11
Brake Operation
12
Door Operation
12
Landing Door Locks and Beaks
12
Indicators (Ddu's and Push Buttons Etc
12
Visual Inspection/Light Clean
13
Maintenance Instruction - Phase 1
13
Risk Assessment and General Lift Check
13
Car Overload
13
Manual Release
14
Rope Connections and Wear/Stretch
14
Earth Bonding, Insulation and Electrical
15
Maintenance Instruction - Phase 2
15
Roof Top
15
Upper Shaft Work
15
Drive Shaft Bearings
16
Ultimate Limit Switch
16
Safety Gear and Overspeed Governor
17
Encoder and Timing Belt
17
Guides and Fixings
18
Trailing Cable and Chain
18
Sling and Car Fixtures
19
Gearbox/Motor
19
Maintenance Instruction - Phase 3
19
Counterweight
19
Maintenance Guide
20
Pit Buffer
20
Tension Pulley
20
Cabin Floor
21
Pit Clean
21
Maintenance Instruction - Phase 4
21
Brake Lining
21
Thorough Clean
22
14 5 Year Maintenance Checks
22
Gearbox/Motor Detailed Check
22
Earth Bonding, Insulation and Electrical Visual
22
Safety Gear and Overspeed Governor (Full Safety Activation Required)
23
Additional Checks
23
Autodialer
23
Telephone
24
Intercom
24
Power Door Operator
24
Fire Alarm Shut down
24
Ups
25
Cabin Operating Panel (COP) Removed
26
Upper Floor Landing Controls
27
Ceiling Removed - Important Note: Persons Are Note Permitted to Stand on Car Roof
28
COP and Rear Wall Removed
29
Brake Lining
30
Overspeed Governor Activation Tests (with Remote Test Control)
31
Overspeed Governor Activation Tests (Without Remote Test Control)
32
Overspeed Lift
33
Set the Lift to Run at 80.0 Hz
34
Re Set the Lift to Run at 50.0 Hz
34
Overload Controller Calibrations
35
Overload Alarm Setup
35
Safety Chain Switch Locations
36
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