SSANGYONG 2004 Rexton 2.7XDi Manuals
Manuals and User Guides for SSANGYONG 2004 Rexton 2.7XDi. We have 1 SSANGYONG 2004 Rexton 2.7XDi manual available for free PDF download: Workshop Manual
SSANGYONG 2004 Rexton 2.7XDi Workshop Manual (1992 pages)
Brand: SSANGYONG
|
Category: Automobile
|
Size: 123.74 MB
Table of Contents
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Top View8
-
Fuel System20
-
Maintenance25
-
General30
-
4-Post Lift35
-
D27DT Engine38
-
Removal114
-
Installation117
-
System Layout120
-
Chain121
-
Chain Tensioner121
-
Guide Rail121
-
Timing Setting122
-
Cylinder Block124
-
Knock Sensor125
-
Crankshaft127
-
Piston Ring138
-
Air Flows151
-
Air Cleaner153
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Intercooler162
-
Exhaust System169
-
Impeller175
-
Turbine175
-
Floating Bearing175
-
Turbine Side181
-
How to Diagnose183
-
Before Diagnosis185
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EGR System194
-
Vacuum Modulator195
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EGR Valve197
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EGR Modulator197
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Control Logic200
-
System Overview204
-
Heat Shield204
-
Hanger204
-
Specifications214
-
Oil Pump215
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Oil Cooler215
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Oil Separator217
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Oil Spray Nozzle224
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Disassembly224
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Oil Pan Assembly225
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Cooling System229
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Radiator232
-
Water Pump232
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Thermostat233
-
Specifications236
-
Overview257
-
Preheating Relay257
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Function259
-
Pre-Heating259
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Operating Time259
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DI Engine261
-
Priming Pump262
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Fuel Line System265
-
Fuel Tank267
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Fuel Filter267
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Injectors269
-
Transfer Pump269
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Fuel Input276
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Pressurize276
-
Hydraulic Head281
-
Fuel Filter296
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Water Sensor297
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Sensor Voltage304
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Injector306
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Valve307
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Spacer307
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Injector at Rest308
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End of Injection309
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Fuel Pressure315
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Injector Control316
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Fuel Injection317
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Pilot Injection317
-
Main Injection317
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Top View322
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Side View323
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Ecu324
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Driver Demand333
-
Flow Limitation334
-
Trouble Codes339
-
Other Switches344
-
Brake Switch344
-
Specifications348
-
General351
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Alternator353
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Starter355
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Glow Plug360
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Purposes of Use360
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Actuator Check368
-
Leak Detection375
-
Variant Coding376
-
ECU Replace378
-
Index of DTC384
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Short to Ground461
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Short to Ground462
-
Malfunction463
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Tbd526
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No Crank Signal527
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High Torque Trim528
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TCU Signal Fault532
-
Overview537
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Test Tool Kit541
-
Prerequisite542
-
Test Procedures546
-
Overview555
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Characteristics556
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Structure557
-
Specifications559
-
Power Flow561
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Sectional View561
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1St Gear (3.932)562
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2Nd Gear (2.408)563
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3Rd Gear (1.486)564
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4Th Gear (1.000)565
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5Th Gear (0.830)566
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Selector Lever569
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Reverse Driving569
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Torque Converter570
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Function (4WD)570
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Lockup Clutch572
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Location575
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Freewheel576
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Circuit Diagram579
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RPM Sensor583
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Mode Switch588
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Terminals592
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Other Functions599
-
Circuit Diagram602
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Hydraulic System613
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Oil Pressure616
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Shift Groups618
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Rear Section625
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Left Section626
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Right Section626
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Components635
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Friction Disc637
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Indicator Light663
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Control Systems664
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Processing Logic664
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Valve Body667
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Manual Valve667
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1-2 Shift Valve667
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2-3 Shift Valve667
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Pump Cover669
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Clutch Packs673
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Bands674
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One Way Clutches674
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Power Flows675
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Park and Neutral676
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Control677
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Reverse678
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Manual 1680
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Drive 1682
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Drive 4 Lock up692
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Drive Faults701
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Pump718
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Unit Repair721
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Rebuild Warnings721
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Kickdown Switch754
-
Specifications756
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Features769
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Overview769
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Specifications770
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Offset Lever779
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Interlock System783
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Synchronizer786
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Bearing788
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Lubrication789
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Diagnosis Table793
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Oil Check/Change795
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Shim Adjustment841
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Clutch846
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Driving Elements847
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Overview847
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Specifications848
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Clutch Pedal856
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Clutch Disc860
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Part Time - T/C863
-
Overview864
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Operation864
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Specifications865
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Shift Motor867
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Tccu868
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System Layout869
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4WD Operation870
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System Operation870
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TCCU System873
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Position Encoder873
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Shift Conditions874
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Motor Controls874
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Synchronization874
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Compensation874
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Power Flow875
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Shift Motor Test880
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Exploded View888
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Transfer Case890
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Speed Sensor895
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Tod898
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Selection Mode900
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4L Mode900
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Range Change911
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Touch-Off Torque913
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4L Strategy913
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Flow Chart914
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EMC Test920
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CAN TPS Test921
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CAN Bus off Test921
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What’s Coding?922
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Coding Required922
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Coding Method922
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Front Axle937
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Vacuum Line950
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Rear Axle966
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Rear Axle Shaft970
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Propeller Shaft991
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Wheel & Tire1004
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Wheel & Tire General1005
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Standing Wave1008
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Hydroplaning1008
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Wheel Alignment1009
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Toe-In1009
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Camber1009
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Caster1010
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Spare Tire1012
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Tire Separation1013
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Tire Maintenance1014
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Visual Check1018
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Tread1020
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Tire Wear1020
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Wheel Runout1021
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Wheel Balance1021
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Rotation of Tires1022
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Steering Column1024
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Steering Wheel1025
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Lower Shaft1025
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General Information1025
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Overview1025
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Component Locator1028
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Trouble Diagnosis1037
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ECPS Configuration1041
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Reaction Device1041
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Solenoid Valve1042
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ECPS Control Unit1043
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Fail Safe Function1049
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Power Steering1052
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Power Steering Pump1053
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Oil Reservoir1053
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Steering Gear Pump1057
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Rack Gear Shaft1068
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Steering Angle Check1072
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Oil Pump Pressure1073
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Oil Level Check1074
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Oil Change1074
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Front Suspension1076
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Stabilizer1077
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Coil Spring1077
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Shock Absorber1077
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Stabilizer Removal1084
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Rear Suspension1098
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Brake System1113
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Hydraulic Brake1114
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Brake Pedal1114
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Master Cylinder1114
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Brake Booster1115
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Brake Pedal Check1132
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Brake Booster Check1133
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Front Brake1135
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Caliper1136
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Front Brake Removal1138
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Brake Pad Change1139
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Brake Disc Run-Out1141
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Pad Thickness1142
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Brake Disc Thickness1142
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Rear Brake1145
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Drum Brake1146
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Brake Drum1146
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Wheel Cylinder1146
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Disc Brake1147
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Brake Lining1147
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Parking Brake Lever1165
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Drum Brake Type1166
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Parking Brake1171
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Abs1180
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Driving Physics1181
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Maximum Brake Force1181
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The Benefits of EBD1182
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Service Precautions1183
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Bleeding System1183
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Motor Pump1191
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Wheel Speed Sensor1193
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Active Wheel Sensor1193
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System Fuse1197
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Indicators1197
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ESP System1200
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Components Location1202
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ESP Control1205
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Understeering1205
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Oversteering1206
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Connector1218
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Sensor Cluster1224
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Yaw Rate Sensor1225
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Pressure Sensor1228
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Trouble Diagnosis1235
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Initialization1242
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Air Bleeding1244
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Code Clear1245
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Abs/Esp1246
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Fuses and Relays1252
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Interior Fuse Box1253
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Interior Relay Box1254
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Electric System1262
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Battery Replacement1263
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Immobilizer System1264
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Transponder Code1264
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When Lost the Keys1264
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Components Locator1265
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Specifications1266
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Rated Load1266
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Chime Bell Control1268
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Door Control1269
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Buzzer Control1270
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Door Ajar Warning1272
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Auto Door Lock1277
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Battery Saver1279
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Rear Defogger Timer1280
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Rekes1282
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Theft Warning1284
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Rk-Stics1288
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Tail Lamp and Switch1288
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Warning Lamps1289
-
System Layout1294
-
Circuit Diagram1295
-
Transponder1296
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Coil Antenna1296
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Immobilizer RF IC1296
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Immobilizer Unit1296
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Components1296
-
Schematic Diagram1297
-
Cluster1299
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Speedometer1308
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Tachometer1308
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Fuel Gauge1309
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Fuel Sensor1309
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Temperature Gauge1310
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Battery Voltage1311
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Battery Current1311
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Odometer1311
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Parking Brake Switch1314
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Door Switch1314
-
Seat Belt Reminder1317
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Auto Shift Indicator1317
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High Beam Indicator1319
-
Ebd Warning Light1321
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Abs Warning Light1321
-
Esp Warning Light1322
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Ssps Warning Light1322
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Multi-Meter1326
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System Layout1326
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Electronic Compass1327
-
Turning Calibration1327
-
Barometer1328
-
Relative Altimeter1330
-
Switches1332
-
Center Switches1333
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Components Locator1333
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Seat Warmer Switch1335
-
ESP off Switch1336
-
Center Switches1336
-
4WD Switch1340
-
Mode Switching1340
-
Digital Clock1344
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Time Setting1344
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Left Switch Panel1346
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Specifications1354
-
Light Switch1355
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High Beam Switch1355
-
Passing Light Switch1356
-
Auto Light Switch1358
-
System Diagram1361
-
Wiper Blade1364
-
Coupler1364
-
Wiping Mode1366
-
Washer Coupled Mode1367
-
Auto Light System1369
-
Function Description1374
-
Window Switch1377
-
System Layout1377
-
Lamps1379
-
Lamp Locations1380
-
Exterior Lamps1380
-
Headlamp Aiming1382
-
Exterior Lamps1386
-
Interior Lamps1391
-
Front Lamp1393
-
Center/Rear Lamp1394
-
Front Wiper Assembly1397
-
Rear Wiper Assembly1398
-
Power Window Motor1401
-
Ffh/Ptc System1407
-
Function Diagram1417
-
Controller Lock1418
-
Testing Equipment1418
-
Delete Fault Memory1420
-
Trouble Code1421
-
PTC System1435
-
Auto Switch1446
-
AMB Switch1447
-
OFF Switch1447
-
Defrost Switch1448
-
Air Distribution1452
-
Mode Door Motor1452
-
Air MIX Door Motor1452
-
Blower Motor1454
-
Blower Noise1461
-
Air Duct Assembly1463
-
Rear Cooler Duct1464
-
Front Hoses1465
-
A/C System1468
-
Handling O-Ring1470
-
Handling Refrigerant1470
-
Refrigerant Charging1482
-
Charging Refrigerant1484
-
Charging for Gas1484
-
Charging for Liquid1484
-
Replacement of Oil1486
-
Handling Oil1486
-
Circulating Oil1486
-
Compressor1499
-
Magnetic Clutch1499
-
Condenser Core1500
-
Receiver-Drier1500
-
Expansion Valve1500
-
Evaporator1500
-
Fatc Control1506
-
Airflow Control1509
-
Automatic Control1509
-
Manual Control1509
-
Vent Outlet Control1511
-
A/C Control1511
-
Controller Assembly1513
-
Sensors and Motors1513
-
Sun Sensor1514
-
Photo Diode1514
-
Mode Control Motor1515
-
Power Transistor1516
-
Air MIX Door Error1529
-
Sun Sensor Error1531
-
Max-High Relay Error1532
-
Intake Door Actuator1536
-
Body1539
-
Vehicle Dimension1540
-
Waterleak Test1542
-
Leak Test1542
-
Spot Test1542
-
Water Hose Test1542
-
Air Hose Test1543
-
Waterleak Repair1543
-
General Repair1543
-
Windnoise Repair1545
-
Waterleak Diagnosis1547
-
Windnoise Diagnosis1547
-
Body Dimensions1550
-
Underbody (Frame)1550
-
Frame1551
-
Engine Compartment1554
-
Tailgate1556
-
Gap Chart1557
-
Undercoating1559
-
Body Mountings1560
-
Wiring Harness1561
-
Engine Compartment 11561
-
Engine Compartment 21562
-
Instrument 11563
-
Instrument 21564
-
Instrument 31565
-
Air Conditioner1566
-
Seat1567
-
Front Door1568
-
Rear Door1569
-
Roof1571
-
Driver Side1572
-
Passenger Side1574
-
Vehicle Interior1575
-
Seat1576
-
Seat Warmer1580
-
Front Seat1582
-
Second Seat1583
-
Third Seat1585
-
Driver’s Seat1586
-
Seat Belt1592
-
Layout1592
-
Front Seat Belt1593
-
Second Seat Belt1595
-
Third Seat Belt1597
-
Convenient Devices1598
-
Sun Visor1599
-
Hand Grip1599
-
Room Mirror1599
-
Overhead Console1600
-
Other Components1601
-
Cup Holder1602
-
Front Power Outlet1603
-
Center Console1603
-
Multi-Purpose Box1606
-
A-Pillar Trim1608
-
B-Pillar Trim1608
-
Side Cowl Trim1609
-
Roof (Headlining)1609
-
Lower Quarter Trim1609
-
Upper Quarter Trim1610
-
Door Scarf Trim1611
-
Instrument Assembly1612
-
Exterior1617
-
Front Bumper1618
-
Tailgate1619
-
Flip-Up System1620
-
Hood1622
-
Molding1624
-
Hood Assembly1625
-
Hood Shock Absorber1626
-
Hood Latch and Cable1626
-
Cowl Grille1629
-
Radiator Grille1630
-
Fender1635
-
Roof Carrier1638
-
Side Step1639
-
Front Door Assembly1643
-
Rear Door1644
-
Door Trim1645
-
Door Speaker1646
-
Fore/Aft Adjustment1650
-
Rear Bumper Assembly1652
-
Tailgate Crank1655
-
Tailgate1656
-
Tailgate Glass1657
-
Tailgate Air Spoiler1658
-
Front Door Glass1660
-
Rear Window1662
-
Windshield Removal1665
-
Front Quarter Glass1670
-
Rear Quarter Glass1672
-
Tailgate Glass1674
-
Sun Roof1678
-
Motor and Relay Box1679
-
Glass Panel1681
-
Sun Shade1683
-
Airbag System1685
-
SIR System1686
-
General Precautions1686
-
Back (Cushion)1691
-
Module Cover/Housing1691
-
Inflator1691
-
Airbag Module1691
-
Safety Sensor1692
-
Micro Controller1692
-
Contact Coil1692
-
Airbag Warning Lamp1693
-
Belt Pretensioner1693
-
Front Air Bag1694
-
General Description1694
-
Airbag Components1694
-
Side Air Bag1697
-
Warning Lamp Check1704
-
Fault Indication1704
-
Clearing Fault Codes1704
-
Electric Symbols1716
-
Abbreviations1717
-
Splice Pack1742
-
Model1756
-
2) 2003 Model1760
-
Eng Room & Fuse Box1764
-
Ef10 ~ Ef141768
-
Ef15 ~ Ef201769
-
Ef21 ~ Ef261770
-
Fuse Box1771
-
F1 ~ F51771
-
F6 ~ F151772
-
F16 ~ F211773
-
F22 ~ F281774
-
F29 ~ F311775
-
Starting & Charging1804
-
Huber EGR1816
-
Power Seat Circuit1890
-
Stics1910
-
Power Window Circuit1922
-
Horn Circuit1928
-
Cigar Light Circuit1930
-
Pekes Circuit1932
-
Sun Roof Circuit1934
-
Head Lamp Circuit1936
-
Tail Lamp Circuit1942
-
Fog Lamp Circuit1950
-
Audio (Multi Vision)1962
-
Parking Aid Circuit1982
-
S.s.p.s1990
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