SIKA Aliva 257 Top Manuals

Manuals and User Guides for SIKA Aliva 257 Top. We have 1 SIKA Aliva 257 Top manual available for free PDF download: User Manual

SIKA Aliva 257 Top User Manual (348 pages)

Concrete spraying machine

Brand: SIKA | Category: Paint Sprayer | Size: 19.2 MB

Translating of the Original Operating Instructions 312830_Tba_Aa

9
- Declaration of Conformity
  3
- Operating Instructions
  3
- Spare Parts
  3
- Imprint
  5
- Table of Contents
  9
- 1 Notes
  
  11
  - About this Manual
    11
    
    Notice of Hazards
    11
    
    Work Instructions
    12
    
    Symbols Used
    12
  - Safety Instructions
    13
    
    Personal Safety Gear
    16
    
    Who May Operate this Machine
    17
    
    Correct Use in Accordance to the Instructions
    17
    
    Incorrect Use Not in Accordance to the Instructions
    17
- 2 Description of Unit
  
  19
  - Features
    19
  - Scope of Delivery
    19
  - Components
    20
    
    Control Displays
    22
  - Operating Parts and Connections
    23
    
    Overview
    23
    
    Control Cabinet
    24
    
    Drive Motor / Frequency Converter
    25
    
    Remote Control
    26
  - Operating Modes
    27
    
    Dry Spraying
    27
    
    Wet Spraying
    29
  - Mode of Operation
    30
- 3 Startup
  
  31
  - Transport / Placement
    31
  - Check the Ball Valves
    32
  - Connect Hoses
    33
    
    Connect Compressed Air Hose
    33
    
    Connect Conveyor Hose
    35
    
    Clamp Rotor Discs
    39
  - Connect the Power Cable
    40
- 4 Operation
  
  41
  - Preparing to Convey
    42
    
    Function Check of Rotor Machine
    42
  - Stop
    44
    
    Hold Onto the Conveyor Hose
    44
    
    Adjust Empty Air Resistance
    45
    
    Select Rotor Speed
    48
    
    Fill Filling Hopper / Regulate Jouncer
    49
    
    Spray Concrete
    50
  - Interrupt Conveying
    52
  - Stop
    53
    
    Dry Spraying
    53
    
    Wet Spraying
    54
- 5 Technical Data
  
  57
  - Data Sheet
    57
    
    Theoretical Flow Rate of Rotor
    57
    
    Max. Conveying Power
    57
    
    Air Consumption While Conveying
    57
  - Dimensional Drawings
    58
  - Air Consumption
    59
    
    Dry Spraying
    59
    
    Wet Spraying
    63
  - Lube Pump Grease
    66
  - Pneumatic Grease Gun
    66
Translating of the Original Operating Instructions 312830_Twa_Aa

69
- 1 Notes
  
  71
  - About this Manual
    71
    
    Notice of Hazards
    71
    
    Work Instructions
    72
    
    Symbols Used
    72
  - Safety Instructions
    73
    
    Personal Safety Gear
    76
    
    Who May Operate this Machine
    77
    
    Correct Use in Accordance to the Instructions
    77
    
    Incorrect Use Not in Accordance to the Instructions
    77
- 2 Maintenance and Repair Work
  
  79
  - Overview of Maintenance Schedule
    80
  - Cleaning Hose
    81
  - Fill Grease Gun
    81
  - Lube Pump
    81
    
    Fill the Lube Pump
    81
    
    Adjust Lubrication Time
    83
    
    Vent the Lube Pump
    84
  - Lubricate Rotor Shaft
    85
  - Lubricate Steering Axle
    85
  - Clean Filling Hopper
    86
  - Clean Rotor Chamber Vent
    87
    
    2.12.6 Changeover Rotor Size
    102
    
    2.12.7 Assemble Rotor
    105
  - Replace Pushbuttons and Lamps
    108
  - Blow out the Electric Motor / Motor Compartment
    109
  - Check and Replace Gear Oil
    110
    
    2.15.1 Check Oil Level
    110
    
    2.15.2 Replace the Gear Oil
    110
  - Operating Materials and Lubricant
    111
    
    2.16.2 Lube Pump Lubricating Oil
    111
- 3 Faults
  
  113
  - What Happens if
    114
  - Additional Help
    119
- 4 Decommissioning
  
  121
  - Transporting
    121
  - Storage
    122
  - Disposal
    122
- 5 Maintenance Log
  
  123
Table of Contents

133
- AL257 Top 2.5L Plates Steel/Steel Chassis
  136
- MAT-Nr. 312515
  136
- AL257 Top 2.5L Plates Rubber/Steel Chassis
  138
- MAT-Nr. 318720
  138
- AL257 Top 2.5L Plates Steel/Steel Skid
  140
- MAT-Nr. 314652
  140
- AL257 Top 2.5L Plates Rubber/Steel Skid
  142
- MAT-Nr. 319419
  142
- AL257 Top 6L Plates Steel/Steel Chassis
  144
- MAT-Nr. 312660
  144
- AL257 Top 6L Plates Rubber/Steel Chassis
  146
- MAT-Nr. 315380
  146
- AL257 Top 6L Plates Steel/Steel Skid
  148
- MAT-Nr. 314651
  148
- AL257 Top 6L Plates Rubber/Steel Skid
  150
- MAT-Nr. 318533
  150
- AL257 Top 12L Plates Steel/Steel Chassis
  152
- MAT-Nr. 312661
  152
- AL257 Top 12L Plates Rubber/Steel Chassis
  154
- MAT-Nr. 315362
  154
- AL257 Top 12L Plates Steel/Steel Skid
  156
- MAT-Nr. 314650
  156
- AL257 Top 12L Plates Rubber/Steel Skid
  158
- MAT-Nr. 319417
  158
- Basic Element Cpl
  160
- MAT-Nr. 312516
  160
- Gearbox Cpl
  162
- MAT-Nr. 312057
  162
- Gear Shaft 1 Z15 Cpl
  164
- MAT-Nr. 313756
  164
- Gear Shaft 2 Z18 Cpl
  166
- MAT-Nr. 313755
  166
- MAT-Nr. 317146
  168
- Rotor Shaft Universal Cpl
  168
- Dust Cover Cpl
  170
- MAT-Nr. 171400
  170
- Connecting Flange Cpl
  172
- MAT-Nr. 312520
  172
- Connecting Plate Cpl
  174
- MAT-Nr. 312353
  174
- Air Distributor Cpl
  176
- MAT-Nr. 312386
  176
- Air Hose D32/48 L700 A1 1/4"-KKRD46
  178
- MAT-Nr. 312689
  178
- MAT-Nr. 312379
  180
- Rotor Cover Plate Cpl
  180
- Sealing Exhaust
  181
- MAT-Nr. 164080
  182
- Exhaust Cpl
  184
- MAT-Nr. 312436
  184
- Hopper Cpl
  186
- MAT-Nr. 312527
  186
- Air Vibrating Cpl
  188
- MAT-Nr. 312549
  188
- Air Hose D10/17 L1800 A3/8"-I3/8
  189
- MAT-Nr. 312547
  190
- Air Outlet Chamber Cpl
  192
- MAT-Nr. 171469
  192
- Air Hose D32/48 L520 A1 1/4" KKRD46
  194
- MAT-Nr. 312564
  194
- Electric Drive Cpl. 400V Top
  196
- MAT-Nr. 312510
  196
- Electric Motor FU 400V N1
  198
- MAT-Nr. 313944
  198
- Chassis Cpl
  200
- MAT-Nr. 312230
  200
- MAT-Nr. 314653
  202
- Skid Cpl
  202
- MAT-Nr. 319035
  204
- Rotor 2.5L Cpl. N1
  204
- MAT-Nr. 172649
  206
- Rotor 2.5 L with Pin
  206
- MAT-Nr. 312726
  208
- Rotor Cover Cpl. 2.5L
  208
- MAT-Nr. 317527
  210
- Rotor 6L Cpl
  210
- MAT-Nr. 171397
  212
- Rotor 6L Aluminium with Pin
  212
- MAT-Nr. 312720
  214
- Rotor Cover Cpl. 6L
  214
- MAT-Nr. 317526
  216
- Rotor 12L Cpl. N1
  216
- MAT-Nr. 172654
  218
- Rotor 12 L Aluminium with Pin
  218
- MAT-Nr. 312723
  220
- Rotor Cover Cpl. 12L
  220
- Control Cabinet Cpl. Top
  222
- MAT-Nr. 312696
  222
- Lubrication Plate Cpl. Grease
  224
- MAT-Nr. 312746
  224
- Grease Gun Cpl
  226
- MAT-Nr. 312175
  226
- MAT-Nr. 317523
  228
- Wear Set Plate Steel/Steel
  228
- MAT-Nr. 317165
  230
- Wear Set Plate Rubber/Steel
  230
- Filter Tube with Strap
  232
- MAT-Nr. 315793
  232
- MAT-Nr. 73293
  234
- Turning Moment Key SW 46 Cpl
  234
- MAT-Nr. 66848
  236
- Remote Control Cpl. 24V (LED)
  236
- Cable Reel 7P 24VDC
  238
- MAT-Nr. 91239
  238
- Cable Winch AL257
  240
- MAT-Nr. 318879
  240
Table of Contents

263
- 1 Introduction
  
  266
  - Spare Parts Using
    266
  - Operating and Maintenance Instructions
    266
  - Machine Overview
    267
  - Performance / Output Data
    270
- 2 Safety Instructions
  
  274
  - Residual Dangers
    275
- 3 Ordering Instructions
  
  277
  - Required Information
    277
  - Address for Orders
    277
  - Thin Stream Overview
    278
- 4 Reduction
  
  281
- 5 Conveying Hose
  
  282
  - Conveying Hose, Compl
    283
  - Conveying Hose Without Coupling
    285
  - Conveying Hose, Single Parts
    287
- 6 Conveying Pipe
  
  288
  - Conveying Pipe, Compl
    289
  - Conveying Pipe, Single Parts
    289
- 7 Coupling
  
  290
  - Coupling, Compl
    291
  - Coupling, Single Parts
    291
- 8 Converto System Manual - Thin Stream
  
  292
  - Converto System Repro
    293
  - Converto System Reproflex
    293
  - Converto System Dry / Wet
    294
  - Converto Sytem Backinlet
    294
  - Converto System Wet
    295
  - Converto Repro
    297
  - Converto Reproflex
    297
  - Converto Dry
    299
  - Converto Wet
    299
  - Converto System Repro, Single Parts DN25
    300
  - Converto System Dry, Single Parts DN32
    302
  - Converto System Backinlet, Single Parts DN32
    302
  - Converto System Dry, Single Parts DN38
    304
  - Converto System Backinlet, Single Parts DN38
    304
  - Converto System Dry, Single Parts DN50
    306
  - Converto System Backinlet, Single Parts DN50
    306
  - Converto System Wet, Single Parts DN50
    306
  - Converto System Dry, Single Parts DN60
    308
  - Converto System Backinlet, Single Parts DN60
    308
  - Converto System Wet, Single Parts DN60
    308
  - Converto System Dry, Single Parts DN65
    310
  - Converto System Backinlet, Single Parts DN65
    310
  - Converto System Wet, Single Parts DN65
    310
- 9 Converto System Robospray - Thin Stream
  
  312
- 10 Converto System Refractory - Thin Stream
  
  318
- 11 Back-Fill Lance
  
  324
  - Back-Fill Lance, Compl
    325
- 12 Compressor Air Hose
  
  326
- 13 Air Hose, Rotor Machine - Dispensing Unit
  
  328
  - Air Hose, Compl
    329
  - Air Hose, Single Parts
    329
  - Connectors / Air Supply Accessories - Dispensing Unit
    329
- 14 Water Hose - Dispensing Unit
  
  330
  - Water Hose, 10 or 20 Metres, Compl
    331
  - Water Hose, 10 or 20 Metres, Single Parts
    331
- 15 Water Hose, Direct
  
  332
  - Water Hose, Compl
    333
  - Water Hose, Single Parts
    333
- 16 Additive / Water Hose
  
  334
  - Additive / Water Hose, 10 or 20 Metres, Compl
    335
  - Additive / Water Hose, 10 or 20 Metres, Single Parts
    335
- 17 Pipeline of Water / Compressed Air
  
  336
- 18 Pipeline for Additives
  
  338
  - Inox Pipe for Additives, Compl
    339
  - Inox Pipe Single Parts / Accessories
    339
- 19 Suction Hose for Dispensing Unit
  
  340
  - Suction Hose, Compl
    340
  - Suction Hose, Single Parts
    340
- 20 Personal Protection Equipment
  
  342
  - Personal Protection Equipment, Single Parts
    343
- 21 Aliva Rotor Repro (0.6 Liters) and Aliva Converto
  
  345

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SIKA Aliva 257 Top Manuals

SIKA Aliva 257 Top User Manual (348 pages)

Table of Contents

Translating of the Original Operating Instructions 312830_Tba_Aa

1 Notes

2 Description of Unit

3 Startup

4 Operation

5 Technical Data

Translating of the Original Operating Instructions 312830_Twa_Aa

1 Notes

2 Maintenance and Repair Work

3 Faults

4 Decommissioning

5 Maintenance Log

Table of Contents

Table of Contents

1 Introduction

2 Safety Instructions

3 Ordering Instructions

4 Reduction

5 Conveying Hose

6 Conveying Pipe

7 Coupling

8 Converto System Manual - Thin Stream

9 Converto System Robospray - Thin Stream

10 Converto System Refractory - Thin Stream

11 Back-Fill Lance

12 Compressor Air Hose

13 Air Hose, Rotor Machine - Dispensing Unit

14 Water Hose - Dispensing Unit

15 Water Hose, Direct

16 Additive / Water Hose

17 Pipeline of Water / Compressed Air

18 Pipeline for Additives

19 Suction Hose for Dispensing Unit

20 Personal Protection Equipment

21 Aliva Rotor Repro (0.6 Liters) and Aliva Converto

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