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Siemens SINAMICS SH150 manual available for free PDF download: Operating Instructions & Installation Instructions
Siemens SINAMICS SH150 Operating Instructions & Installation Instructions (132 pages)
Medium-Voltage Drive
Brand:
Siemens
| Category:
DC Drives
| Size: 6.12 MB
Table of Contents
Table of Contents
5
1 Introduction
11
About These Instructions
11
2 Safety Instructions
13
Warning Symbols on the Device
13
Qualified Personnel
13
The 5 Safety Rules
13
Safe Handling
14
Electromagnetic Fields in Electrical Power Engineering Installations
16
Components that Can be Destroyed by Electrostatic Discharge (ESD)
17
Information for Persons Responsible for Plants and Systems
18
Proper Usage
18
Figure 2-1 ESD Information
18
Grounding Concept
19
Installation Site Safety
20
Measures for Operator Protection in Electromagnetic Fields
20
Requirements for the Circuit Breaker Provided by the Customer
21
Residual Risks
21
Security Information
23
3 Description
25
Area of Application
25
Safety Concept
25
Safety Components and Functions
25
External Safety Components
26
Protection and Monitoring Functions of Internal Components
26
Protection and Monitoring Functions for External Components
26
Design
27
Figure 3-1 Drive Design
27
Control Module
28
Basic Line Module
28
Active Line Module Employing M2C Technology
28
Figure 3-2 Block Diagram: Basic Line Module with Diodes
28
Figure 3-3 Block Diagram: Active Line Module Employing M2C Technology
29
Re-Cooling Unit
30
Cooling Unit Requirements
30
Operating Principle of the Re-Cooling Unit
31
The Internal Deionized Water Circuit
31
Table 3-1 Deionized Water Requirements
31
Components
32
Control Unit
32
Power Stack Adapter
32
Figure 3-4 Interface Overview of Power Stack Adapter 5
33
Terminal Modules
34
Voltage Sensing Module
34
Power Cell
34
IGBT Module
34
Figure 3-5 Power Cell
34
Capacitor Bank
35
Door Limit Switch
35
Electromechanical Door Interlocking System
35
Precharging
36
Actual Value Sensing
36
Touch Screen Operator Panel
37
DC/DC Converter
37
Figure 3-6 Operator Panel
37
Line Filter
38
SIRIUS Safety Relay
38
Auxiliary Power Supply
38
AC Auxiliary Voltage
38
Figure 3-7 Line Filter
38
AC Auxiliary Voltage Supply
39
Customer Terminal Strips
39
Interfaces
39
Hydraulic Interfaces
39
Electrical Interfaces
40
DRIVE-Cliq Interface
40
Table 3-2 DRIVE-Cliq Interface
40
Figure 3-8 Auxiliary Supply and Signal Interfaces
40
4 Preparations for Use
43
Requirements for Installation Location
43
Inspections When the Equipment Is Received
43
Checking Shock and Tilt Indicators
43
Checking the Load Handling Attachments
44
Figure 4-1 Example of Attaching and Displaying the Shock and Tilt Indicators
44
Transport
45
Transport Markings
45
Transport Requirements
45
Observe Center of Gravity
46
Transport with a Fork-Lift Truck
46
Figure 4-2 Example Illustration of Centers of Gravity
46
Transport with a Crane
47
Using Lifting Rods
47
Figure 4-3 Lifting Bar Label
48
Figure 4-4 Securing the Lifting Rods
48
Transporting Transportation Units Packed in Boxes
49
Unpacking the Cabinets
50
Removing the Packaging
50
Figure 4-5 Transporting a Transportation Unit (Still in Packaging) with a Crane
50
Removing Load Securing Devices
51
Lifting the Cabinet off the Transport Pallet
51
Opening Doors in Preparation for Use
52
Figure 4-6 Example: Label with Instructions for Opening the Doors
52
Checking the Shock and Tilt Indicators Inside the Cabinet
53
Storage
53
Emptying the Drive
53
Storing a Device
54
Storing Fans
55
5 Assembly
57
Safety Instructions for Assembly
57
Screwing the Transport Units Together
58
Connect to the Foundation
59
Figure 5-1 Screwing the Cabinets Together
59
Connecting Cabinets
60
Connecting the Interface Cable
60
Connect the DC Cable
61
Ensuring Cooling Air
62
Connecting the Water Circuits
63
6 Electrical Connection
65
Safety Instructions for Electrical Connections
65
Electromagnetic Compatibility
67
Potential Concept
70
Cable Cross-Sections
70
Table 6-1 Cable Cross-Sections
70
Connecting Ground
71
Laying the Signal Lines
72
Connecting the Auxiliary Voltage
73
Connecting Power Cables
74
Preparations
74
Table 6-2 Cleaning Agents and Grease
74
Procedure
75
Shield Connection
76
Connecting the Re-Cooling Unit to the Drive
77
Interconnecting Optional Connections
77
Fastening the Cable Ducts with Cable Ties
77
7 Commissioning
79
Safety Instructions for Commissioning
79
STARTER Software
80
8 Operation
81
Safety Instructions for Operation
81
Operating the Converter
82
Functions
82
Monitoring Functions and Protective Functions
82
Insulation Monitoring
83
Tripping of the Circuit-Breaker in Case of Undervoltage
84
Fault and System Messages
84
Indicating and Rectifying Faults
84
Diagnostics Via Leds
85
Leds of the Power Stack Adapters
85
Table 8-1 Leds of the Power Stack Adapters
85
Leds of the Sirius Safety Relay
86
Table 8-2 Leds of the Sirius Safety Relay
86
9 Maintenance
87
Safety Instructions for Maintenance
87
Grounding the System
89
Grounding Using the Grounding Harness
89
Opening the Device
90
Preventive Maintenance
91
Inspection
91
Checklist for Preventive Maintenance Work
91
Table 9-1 General Checklist for Preventive Maintenance Work
91
Visual Inspections
92
Equipment for Visual Inspections
92
Checking the Isolating Clearances
92
Table 9-2 Control Module: Checklist for Preventive Maintenance Work
92
Checking Hoisting Solenoids and Security Bolts
93
Checking the Plug Connections
93
Checking the Filter Mats
93
Checking the Cable and Screw Terminals
93
Inspecting Door Limit Switches
93
Checking the Cooling Circuit
94
Maintenance
94
Replacing a Fan
94
Replacing Fans, from the Front
95
Replacing Fans, from the Back
96
Cleaning
97
Cleaning Aluminum Parts
97
Repair
97
Components that Can be Replaced
99
Torques
99
Table 9-3 Tightening Torque for Screws
100
Table 9-4 Tightening Torques for Screw Terminals for Copper Cables Without Cable Lug 1)
100
Replacing the AVT Combination Module
101
Replacing the Current Transformer
102
Replacing the Precharging Transformer
103
Replacing the Precharging Rectifier
104
Replacing a Power Cell
105
Replacing a Diode Stack
111
Discharging the Snubber Circuit Capacitor
111
Replacing Water Sensors
111
Replacing the TP900 Operator Panel
113
Replacing the Compactflash Card
114
10 Spare Parts
115
11 Disposal
117
Information According to Article 33 of the REACH Regulation
117
Disposing of Packaging Material
117
Removing Device Components and Old Devices
118
Service & Support
119
Technical Data and Drawings
121
Standards and Regulations
121
Table B-1 Standards and Regulations
121
Environmental Conditions
122
Table B-2 Climatic Environmental Conditions
122
Table B-3 Mechanical Ambient Conditions
122
Table B-4 Other Ambient Conditions
123
Quality Documents
125
Additional Documents
127
500 D Additional Documents
129
Index
129
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