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CPU 410-5H Process Automation
Siemens CPU 410-5H Process Automation Manuals
Manuals and User Guides for Siemens CPU 410-5H Process Automation. We have
1
Siemens CPU 410-5H Process Automation manual available for free PDF download: System Manual
Siemens CPU 410-5H Process Automation System Manual (350 pages)
SIMATIC PCS 7 Process Control System
Brand:
Siemens
| Category:
Controller
| Size: 4.55 MB
Table of Contents
Table of Contents
3
1 Preface
15
Security Information
18
Documentation
18
Communication
19
2 Introduction to CPU 410-5H
21
Scope of Application of PCS 7
21
Possible Applications
23
Figure 2-1 Overview
23
The Basic System of the CPU 410-5H for Stand-Alone Operation
24
Figure 2-2 Hardware of the S7-400H Basic System
24
The Basic System for Redundant Operation
25
Figure 2-3 Hardware of the S7-400H Basic System
25
Rules for the Assembly of Fault-Tolerant Stations
27
I/O for CPU 410-5H
27
I/O Configuration Variants of the Fault-Tolerant System
28
Tools for Configuring (STEP 7 - HW Config, PCS 7)
28
PCS 7 Project
28
Scaling and Licensing (Scaling Concept)
30
3 Structure of the CPU 410-5H
31
Operator Controls and Display Elements on the CPU 410-5H
31
Figure 3-1 Arrangement of the Control and Display Elements on CPU 410-5H
31
Table 3- 1 LED Displays on the Cpus
32
Monitoring Functions of the CPU 410-5H
35
Status and Error Displays
37
Table 3- 2 Possible States of the BUS1F, BUS5F, and BUS8F Leds
38
Table 3- 3 Possible States of the LINK and RX/TX Leds
39
PROFIBUS DP Interface (X1)
41
PROFINET IO Interface (X5, X8)
41
Overview of the Parameters for the CPU 410-5H
44
I/O Configuration Variants
45
Stand-Alone Operation
45
Figure 4-1 Overview: System Structure for System Modifications During Operation
48
Fail-Safe Operation
49
Figure 4-2 Processing Chain: Acquire, Process, Output
49
Figure 4-3 Safety-Related Communication
51
Table 4- 1 Measures in Profisafe for Error Avoidance
52
Fault-Tolerant Automation Systems (Redundancy Operation)
53
Redundant SIMATIC Automation Systems
53
Figure 4-4 Operating Objectives of Redundant Automation Systems
53
Increase of Plant Availability, Reaction to Errors
54
Figure 4-5 Integrated Automation Solutions with SIMATIC
54
Figure 4-6 Example of Redundancy in a Network Without Error
55
Introduction to the I/O Link to Fault-Tolerant System
56
Using Single-Channel Switched I/O
57
DP Interface
58
Table 4- 2 Interface Modules for Use of Single-Channel Switched I/O Configuration at the PROFIBUS
58
IO Interface
60
Table 4- 3 Interface Module for Use of Single-Channel Switched I/O Configuration at the PROFINET
60
System and Media Redundancy at the PROFINET IO Interface
63
System Redundancy
63
Media Redundancy
67
Connecting Redundant I/O to the PROFIBUS DP Interface
68
Signal Modules for Redundancy
68
Table 4- 4 Signal Modules for Redundancy
69
Table 4- 5 Analog Input Modules and Encoders
81
Evaluating the Passivation Status
83
5 Profibus Dp
85
CPU 410-5H as PROFIBUS DP Master
85
DP Address Ranges of the CPU 410-5H
85
Table 5- 1 CPU 410-5H
85
Diagnostics of the CPU 410-5H as PROFIBUS DP Master
86
Table 5- 2 Meaning of the "BUSF" LED of the CPU 410-5H as DP Master
86
6 Profinet Io
87
Introduction
87
PROFINET IO Systems
89
6.3 Device Replacement Without Removable Medium/Programming Device
90
7 Operator Controls and Operating Modes of the CPU 410-5H
91
Operating Modes of the CPU 410-5H
91
RUN Mode
91
STOP Mode
92
Table 7- 1 Causes of Error Leading to Redundancy Loss
92
STARTUP Mode
93
HOLD Mode
94
LINK-UP and UPDATE Modes
94
ERROR-SEARCH Mode
95
DEFECTIVE State
96
System States of the Redundant CPU 410-5H
97
Introduction
97
The System States of the Fault-Tolerant System
99
Table 7- 2 Overview of System States of the Fault-Tolerant System
99
Displaying and Changing the System State of a Fault-Tolerant System
100
System Status Change from the STOP System State
100
System Status Change from the Standalone Mode System Status
101
System Status Change from the Redundant System State
102
System Diagnostics of a Fault-Tolerant System
102
Self-Test
104
Table 7- 3 Response to Errors During the Self-Test
104
Table 7- 4 Response to a Recurring Comparison Error
105
Table 7- 5 Reaction to Checksum Errors
105
Table 7- 6 Hardware Fault with One-Sided Call of ob 121, Checksum Error, Second Occurrence
106
8 Link-Up and Update
109
Effects of Link-Up and Updating
109
Table 8- 1 Properties of Link-Up and Update Functions
109
Conditions for Link-Up and Update
110
Time Monitoring
110
Table 8- 2 Conditions for Link-Up and Update
110
Time Response
113
Determining the Monitoring Times
113
Performance Values for Link-Up and Update
120
Table 8- 3 Typical Values for the User Program Part
120
Influences on Time Response
121
Special Features in Link-Up and Update Operations
121
9 Special Functions of the CPU 410-5H
123
Security Levels
123
Table 9- 1 Protection Levels of a CPU
123
Access-Protected Blocks
125
Resetting the CPU410-5H to Factory Settings
126
Table 9- 2 CPU Properties in the Factory Settings
126
Reset During Operation
127
Table 9- 3 LED Patterns
127
Updating Firmware
128
Firmware Update in RUN Mode
129
Reading Service Data
131
Response to Fault Detection
131
Time Synchronization
132
10 System Modifications During Redundant Operation
135
System Modifications During Operation
135
Possible Hardware Modifications
137
Adding Components
139
Step 1: Modify Hardware
140
Step 2: Modify the Hardware Configuration Offline
141
Step 3: Stop the Standby CPU
142
Step 4: Download New Hardware Configuration to the Standby CPU
142
Step 5: Switch to CPU with Modified Configuration
143
Step 6: Transition to Redundant System State
144
Step 7: Modify and Download the User Program
145
Use of Free Channels on an Existing Module
146
Addition of Interface Modules
147
Removal of Components
148
Step 1: Modify the Hardware Configuration Offline
149
Step 2: Modify and Download the User Program
149
Step 3: Stop the Standby CPU
150
Step 4: Download New Hardware Configuration to the Standby CPU
151
Step 5: Switch to CPU with Modified Configuration
151
Step 6: Transition to Redundant System State
152
Step 7: Modify Hardware
153
Removal of Interface Modules
154
Editing CPU Parameters
155
Table 10- 1 Modifiable CPU Parameters
155
Step 1: Editing CPU Parameters Offline
157
Step 2: Stopping the Reserve CPU
157
Step 3: Downloading a New Hardware Configuration to the Reserve CPU
158
Step 4: Switching to CPU with Modified Configuration
158
Step 5: Transition to Redundant System Mode
159
Re-Parameterization of a Module
161
Step 1: Editing Parameters Offline
162
Step 2: Stopping the Reserve CPU
162
Step 3: Downloading a New Hardware Configuration to the Reserve CPU
163
Step 4: Switching to CPU with Modified Configuration
163
Step 5: Transition to Redundant System Mode
164
11 Failure and Replacement of Components During Redundant Operation
167
Failure and Replacement of Central Components
167
Failure and Replacement of a CPU During Redundant Operation
167
Failure and Replacement of a Power Supply Module
168
Failure and Replacement of an Input/Output or Function Module
169
Failure and Replacement of a Communication Module
171
Failure and Replacement of a Synchronization Module or Fiber-Optic Cable
172
Failure and Replacement of an IM 460 and IM 461 Interface Module
175
Failure and Replacement of Components of the Distributed I/Os
175
Failure and Replacement of a PROFIBUS DP Master
176
Failure and Replacement of a Redundant PROFIBUS DP Interface Module
177
Failure and Replacement of a PROFIBUS DP Slave
177
Failure and Replacement of PROFIBUS DP Cables
178
Failure and Replacement of Components of PROFINET IO
179
Failure and Replacement of a PROFINET IO Device
179
Failure and Replacement of PROFIBUS IO Cables
179
12 Synchronization Modules
181
Synchronization Modules for the CPU 410-5H
181
Installation of Fiber-Optic Cables
185
Selecting Fiber-Optic Cables
187
Table 12- 1 Accessory Fiber-Optic Cable
187
Table 12- 2 Specification of Fiber-Optic Cables for Indoor Applications
188
Table 12- 3 Specification of Fiber-Optic Cables for Outdoor Applications
190
13 System Expansion Card
193
Variants of the System Expansion Card
193
14 Technical Data
195
Technical Specifications of the CPU 410-5H; (6ES7 410-5HX08-0AB0)
195
15 Properties and Technical Specifications of CPU 410 SMART
203
Cpu 410 Smart
203
Technical Specifications of the CPU 410 SMART; (6ES7 410-5HN08-0AB0)
205
16 Supplementary Information
213
Supplementary Information on PROFIBUS DP
213
Supplementary Information on Diagnostics of CPU 410-5H as PROFIBUS DP Master
214
Table 16- 1 Reading the Diagnostics Data with STEP 7
214
Table 16- 2 Event Detection of the CPU 41Xh as a DP Master
216
System Status Lists for PROFINET IO
217
Configuring with STEP 7
218
Rules for Arranging Fault-Tolerant Station Components
218
Configuring Hardware
219
Assigning Parameters to Modules in a Fault-Tolerant Station
219
Recommendations for Setting CPU Parameters, Fixed Settings
220
Networking Configuration
221
Programming Device Functions in STEP 7
222
Communication Services
222
Overview of Communication Services
222
PG Communication
224
OP Communication
224
S7 Communication
224
S7 Routing
226
Data Set Routing
230
SNMP Network Protocol
231
Open Communication Via Industrial Ethernet
232
Basics and Terminology of Fault-Tolerant Communication
235
Usable Networks
239
Communication Via S7 Connections
239
Communication Via S7 Connections - One-Sided Mode
240
Communication Via Redundant S7 Connections
242
Communication Via Point-To-Point CP on the ET 200M
243
Custom Connection to Single-Channel Systems
245
Communication Via Fault-Tolerant S7 Connections
246
Communication between Fault-Tolerant Systems
248
Communication between Fault-Tolerant Systems and a Fault-Tolerant CPU
251
Communication between Fault-Tolerant Systems and Pcs
252
Consistent Data
254
Consistency of Communication Blocks and Functions
254
Consistency Rules for SFB 14 "GET" or Read Variable, and SFB 15 "PUT" or Write Variable
255
Consistent Reading and Writing of Data from and to DP Standard Slaves/Io Devices
256
Link-Up and Update Sequence
257
Link-Up Sequence
261
Update Sequence
262
Switch to CPU with Modified Configuration or Expanded Memory Configuration
265
Disabling of Link-Up and Update
266
The User Program
267
Other Options for Connecting Redundant I/Os
268
Cycle and Response Times of the CPU 410-5H
272
Cycle Time
272
Calculating the Cycle Time
274
Communication Load
277
Response Time
279
Calculating Cycle and Response Times
285
Examples of Calculating the Cycle and Response Times
286
Interrupt Response Time
288
Example of Calculation of the Interrupt Response Time
290
Reproducibility of Delay and Watchdog Interrupts
291
Runtimes of the Fcs and Fbs for Redundant I/Os
292
Characteristic Values of Redundant Automation Systems
295
Basic Concepts
295
Comparison of MTBF for Selected Configurations
299
System Configurations with Redundant CPU 410-5H
299
System Configurations with Distributed I/Os
300
Comparison of System Configurations with Standard and Fault-Tolerant Communication
304
Function and Communication Modules that Can be Used in a Redundant Configuration
305
Connection Examples for Redundant I/Os
307
MTA Terminal Modules (Marshalled Termination Assemblies)
307
Interconnection of Output Modules
307
8-Channel HART Analog Input MTA
309
8-Channel HART Analog Output MTA
310
SM 321; DI 16 X DC 24 V, 6ES7 321-1BH02-0AA0
311
SM 321; DI 32 X DC 24 V, 6ES7 321-1BL00-0AA0
312
SM 321; DI 16 X AC 120/230V, 6ES7 321-1FH00-0AA0
313
SM 321; DI 8 X AC 120/230 V, 6ES7 321-1FF01-0AA0
314
SM 321; DI 16 X DC 24V, 6ES7 321-7BH00-0AB0
315
SM 321; DI 16 X DC 24V, 6ES7 321-7BH01-0AB0
316
SM 326; DO 10 X DC 24V/2A, 6ES7 326-2BF01-0AB0
317
SM 326; DI 8 X NAMUR, 6ES7 326-1RF00-0AB0
318
SM 326; DI 24 X DC 24 V, 6ES7 326-1BK00-0AB0
319
SM 421; DI 32 X UC 120 V, 6ES7 421-1EL00-0AA0
320
SM 421; DI 16 X DC 24 V, 6ES7 421-7BH01-0AB0
321
SM 421; DI 32 X DC 24 V, 6ES7 421-1BL00-0AB0
322
SM 421; DI 32 X DC 24 V, 6ES7 421-1BL01-0AB0
323
SM 322; DO 8 X DC 24 V/2 A, 6ES7 322-1BF01-0AA0
324
SM 322; DO 32 X DC 24 V/0,5 A, 6ES7 322-1BL00-0AA0
325
SM 322; DO 8 X AC 230 V/2 A, 6ES7 322-1FF01-0AA0
326
SM 322; DO 4 X DC 24 V/10 Ma [Eex Ib], 6ES7 322-5SD00-0AB0
327
SM 322; DO 4 X DC 15 V/20 Ma [Eex Ib], 6ES7 322-5RD00-0AB0
328
SM 322; DO 8 X DC 24 V/0.5 A, 6ES7 322-8BF00-0AB0
329
SM 322; DO 16 X DC 24 V/0.5 A, 6ES7 322-8BH01-0AB0
330
SM 332; AO 8 X 12 Bit, 6ES7 332-5HF00-0AB0
331
SM 332; AO 4 X 0/4
332
SM 422; DO 16 X AC 120/230 V/2 A, 6ES7 422-1FH00-0AA0
333
SM 422; DO 32 X DC 24 V/0.5 A, 6ES7 422-7BL00-0AB0
334
SM 331; AI 4 X 15 Bit [Eex Ib]; 6ES7 331-7RD00-0AB0
335
SM 331; AI 8 X 12 Bit, 6ES7 331-7KF02-0AB0
336
SM 331; AI 8 X 16 Bit; 6ES7 331-7NF00-0AB0
337
SM 331; AI 8 X 16 Bit; 6ES7 331-7NF10-0AB0
338
AI 6Xtc 16Bit Iso, 6ES7331-7PE10-0AB0
339
SM331; AI 8 X 0/4
340
SM 332; AO 4 X 12 Bit; 6ES7 332-5HD01-0AB0
342
SM332; AO 8 X 0/4
343
Index
345
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