Sign In
Upload
Manuals
Brands
SeaDoo Manuals
Boat
2006 RXT
SeaDoo 2006 RXT Personal Watercraft Manuals
Manuals and User Guides for SeaDoo 2006 RXT Personal Watercraft. We have
2
SeaDoo 2006 RXT Personal Watercraft manuals available for free PDF download: Shop Manual, Care And Repair
SeaDoo 2006 RXT Shop Manual (408 pages)
2006 4-TEC Series
Brand:
SeaDoo
| Category:
Boat
| Size: 53.33 MB
Table of Contents
Table of Contents
3
Safety Notice
10
General Information
11
Hull Identification Number (HIN)
11
Engine Identification Number (EIN)
12
Arrangement of this Manual, Illustrations and Procedures
12
Engine Emissions Information
16
Working on Watercraft
16
Self-Locking Fasteners Procedure
16
Loctite Application Procedure
17
Threadlocker
17
Stripped Thread Repair
18
Standard Thread Repair
18
Repair of Small Holes/Fine Threads
18
Permanent Stud Installation (Light Duty)
18
Gasket Compound
19
Mounting on Shaft
19
Case-In Components
19
Metallic Gaskets
19
Tightening Torques
21
Maintenance Chart
22
Preseason Preparation
24
Storage Procedures
26
Engine Fogging
27
Special Procedures
30
Towing the Watercraft in Water
30
Submerged Watercraft
30
Water-Flooded Engine
31
Oil Change Procedure (Water-Contaminated Oil)
31
Boil out Procedure
32
Troubleshooting Chart
34
Engine will Not Start (Engine Does Not Turn Over)
34
Engine will Not Start (Engine Turns Slowly)
35
Engine will Not Start (Engine Turns Over)
35
Engine will Not Start (no Spark at Spark Plugs)
36
Engine Hard to Start
36
Engine Starts but Runs Only at Idle Speed
37
Engine Misfires, Runs Irregularly
37
Engine Continually Backfires
38
Engine Detonation or Pinging
38
Engine Lacks Acceleration or Power
38
Engine Stops Running
39
Engine Cannot Reach Maximum RPM
39
Engine Runs too Fast (Vehicle Cannot Reach Its Top Speed)
40
Engine Overheats (Coolant Level too Low)
40
Engine Overheats (Monitoring Beeper Sounds Continuously)
41
Engine Smoke in the Exhaust
41
Low or no Engine Oil Pressure
41
Engine Oil Contamination (Milky)
42
Unusual Engine Noise And/Or Vibration
42
Starter Does Not Turn
43
Starter Engages but Does Not Crank the Engine
43
Starter Turns but Starter Drive Does Not Mesh with Ring Gear
43
Starter Keeps Running
44
Electrical System Troubles
44
Depth Gauge Operational Problem
44
Inappropriate Speedometer Reading
44
Steering System Troubles
45
Abnormal Nose from Propulsion System
45
OPAS System Faults
45
Engine Removal
46
Engine Installation
50
Engine Alignment
50
Engine Leak Test
53
Air Intake System
56
Air Intake System Inspection
58
Air Intake System Removal
58
Air Intake System Installation
59
Intake Manifold and Intercooler
60
Intake Manifold Removal
64
Intake Manifold Installation
68
Intercooler Leak Test
69
Intercooler Removal
70
Intercooler Installation
71
Supercharger
72
Supercharger Inspection (Supercharger Installed)
74
Supercharger Inlet Cleanliness
74
Supercharger Clutch Slipping Moment
74
Supercharger Removal
76
Supercharger Disassembly
77
Supercharger Parts Inspection
79
Supercharger Clutch Components and Gear
79
Spring Washer Check
80
Supercharger Assembly
80
Superharger Installation
84
Exhaust System
86
Exhaust System Cooling
88
Exhaust System Overview
90
Exhaust System Specifications
91
Using Flushing Connector on Jet Pump Support
91
Using Flushing Connector in Engine Compartment
92
Exhaust Pipe Removal
93
Exhaust Pipe Inspection
94
Exhaust Pipe Installation
94
Exhaust Manifold Removal
96
Exhaust Manifold Inspection
96
Exhaust Manifold Installation
96
Resonator Removal
97
Muffler Removal, Inspection and Installation
97
Resonator Inspection and Installation
98
Exhaust Outlet Removal, Inspection, Installation
98
PTO Housing and Magento
99
PTO Housing Removal
101
Removing Oil in the PTO Housing through the Timing Chain Area
101
PTO Housing Inspection and Installation
103
PTO Seal Inspection, Removal and Installation
104
Coupling Removal
104
Coupling Inspection and Installation
105
Stator Removal
105
Rotor and Trigger Wheel Removal and Inspection
106
Stator Installation
106
Rotor and Trigger Wheel Installation
107
Ring Gear Removal, Inspection and Installation
107
Starter Drive Removal, Inspection and Installation
108
Oil Spray Nozzle Removal and Installation
109
Lubrication System
110
Lubrication System Maintenance
113
Oil Level Verification
113
Oil Change
113
Oil Draining
113
Oil Filter Removal
114
Oil Filling
114
Engine Oil Pressure Check
115
Oil Filter Inspection and Installation
115
Test at the Oil Pressure Switch Location
115
PTO Oil Strainer Removal
116
Test at the Cylinder Head Location
116
Suction Pump Oil Strainer Removal
117
PTO Oil Strainer Cleaning, Inspection and Installation
117
Suction Pump Oil Strainer Cleaning and Inspection
118
Suction Pump Oil Strainer Installation
118
Engine Oil Pressure Regulator Removal and Installation
119
Oil Pressure Pump Removal
119
Oil Pressure Pump Inspection
120
Oil Pressure Pump Installation
121
Oil Suction Pump Removal
123
Oil Suction Pump Inspection
124
Oil Suction Pump Installation
124
Oil Separator Cover Removal
125
Oil Separator Cover Inspection
126
Oil Separator Cover Installation
126
Tops Valve Removal, Inspection and Installation
127
Oil Cooler Removal, Inspection and Installation
128
Cooling System
129
Cooling System Circuit
132
Cooling System Specifications
132
Pressure Cap Check
132
Cooling System Leak Test
132
Coolant Replacement
133
Recommended Coolant
133
Draining the System
133
Cleaning the Cooling System
134
Refilling the Cooling System
134
Clamps Replacement
135
Water Pump Housing Removal and Installation
136
Water Pump Impeller Removal and Installation
137
Thermostat Removal
137
Thermostat Leak Test
137
Thermostat Dynamic Test
137
Rotary Seal Inspection
138
Thermostat Installation
138
Rotary Seal Removal
138
Rotary Seal Installation
139
Cylinder Head
141
Exhaut Manifold Removal and Installation
143
Valve Cover Removal and Installation
143
Rocker Arm Removal
144
Spark Plug Tube Inspection
145
Rocker Arm Inspection
145
Rocker Arm Shaft Inspection
146
Rocker Arm Installation
146
Camshaft Timing Gear Removal, Inspection and Installation
147
Cylinder Head Removal
148
Cylinder Head Inspection
149
Cylinder Head Installation
149
Camshaft Removal
150
Camshaft Inspection
150
Valve Spring Removal
151
Camshaft Installation
151
Valve Spring Inspection
152
Valve Spring Installation
152
Valve Removal
153
Valve Inspection
153
Valve Stem Seal Check
153
Valve Stem and Valve Guide Clearance Check
153
Valve Guide Replacement
154
Valve Face and Seat
156
Valve Seat Grinding
156
Valve Installation
157
Cylinder Block
158
Timing Chain Inspection
161
Timing Chain Removal
161
Timing Chain Installation
161
Chaing Tensioner Removal and Installation
161
Piston/Connecting Rod Removal
162
Connecting Rod Big End Axial Play Check
162
Connecting Rod/Piston Pin Clearance Check
162
Connecting Rod Big End Radial Play Check
163
Piston Check
163
Piston Pin Inspection
165
Piston Pin/Connecting Rod Bearing Clearance Check
165
Piston/Connecting Rod Installation
165
Piston Rings Removal
166
Piston Rings Inspection
167
Ring/Piston Groove Clearance Check
167
Piston Rings Installation
167
Crankshaft Locking
168
Crankshaft Removal
168
Crankshaft Inspection
170
Crankshaft Radial Play Check
170
Crankshaft Pin Check
170
Crankshaft Axial Clearance Check
170
Crankshaft Installation
171
Balancer Shaft Removal
172
Balancer Shaft Inspection
173
Balancer Shaft Bearing Seat Play Check
173
Balancer Shaft Installation
173
Cylinder Block Disassembly
175
Cilinder Block Bearings
175
Starter Drive Bearing
175
Cylinder Block Inspection
176
Cylinder Taper Check
176
Cylinder out or Round Check
176
Bearings Check
176
Cylinder Block Assembly
177
Oil Spray Nozzles Check
177
Engine Management System
180
Air Induction
181
Throttle Body
181
Intake Manifold
181
Fuel System
182
Flame Arrester
182
Intercooler
182
Fuel Rail
182
Electrical System
183
Fuel Injector
183
Fuel Pump Module
183
Multi-Purpose Electronic Module (MPEM)
183
ECM (Engine Control Module)
184
Fuel Pump Current Supply
184
Addition of Electrical Accessories
184
Low-Fuel Level Warning Device
184
ECM and MPEM Interaction with the Electrical System
185
Electronic Fuel Injection
186
Ignition Timing/Coils
186
Engine Modes of Operation
186
Engine Starting
186
Limp Home Modes
187
Low-Oil Pressure Warning Device
187
High Coolant Temperature and EGTC Warning Device
187
Engine Management System Diagram
188
EMS Diagnostic and Communication Tools
189
Monitoring System
190
Fault Codes
191
TPS (Throttle Position Sensor) Faultes
191
TPS "Out of Range" Fault
191
Supplemental Information for some Specific Faults
192
Communication Tools
193
MPI (Multi-Purpose Interface)
193
MPI Supply
193
MPI-2 (Multi-Purpose Interface)
195
BUDS Software
196
MPI-2 Supply
196
Changes in ECM
197
Adjustment and Repair Procedures
198
Fuel System Adjustment and Repair
198
Electrical System Adjustment and Repair
199
Sensor Resistance Measurement
200
ECM Connectors
201
Engine Wiring Harness
202
Idle Speed Adjustment
204
Throttle Cable Adjustment
204
Closed Throttle and Idle Actuator Reset
205
Ignition Timing
205
Engine Control Module (ECM) Repair
205
ECM Replacement
205
Multi-Purpose Electronic Module (MPEM) Replacement
206
Fuel Injector Repair Adjustment and Repair
207
Fuel Injector Leakage Test
207
Fuel Injector Electrical Test
207
Fuel Injector Replacement
208
Throttle Body Mechanical Inspection
209
Throttle Position Sensor (TPS) Repair
210
Throttle Body Replacement
210
Throttle Position Sensor (TPS) Wear Test
211
Throttle Position Sensor (TPS) Voltage Test
211
Throttle Position Sensor (TPS) Resistance Test
211
Throttle Position Sensor (TPS) Replacement
211
Idle Bypass Valve Resistance Test
212
Crankshaft Position Sensor (CPS) Resistance Test
212
Camshaft Position Sensor (CAPS) Voltage Test
213
Idle Bypass Valve Replacement
213
Manifold Air Temperature Sensor (MATS) Resistance Test
214
Coolant Temperature Sensor (CTS) Resistance Test
215
Coolant Temperature Sensor (CTS) Replacement
215
Manifold Air Pressure Sensor (MAPS)
215
Exhaust Gas Temperature Sensor (EGTC) Resistance Test
216
Manifold Air Pressure Sensor (MAPS) Voltage Test
216
Manifold Air Pressure Sensor (MAPS) Resistance Test
216
Manifold Air Pressure Sensor (MAPS) Replacement
216
Knock Sensor (KS) Dynamic Test
217
Oil Pressure Sensor (OPS)
217
Knock Sensor Static Resistance Test
217
Knock Sensor Replacement
217
Tops Switch
218
Oil Pressure Sensor (OPS) Oil Pressure Test
218
Oil Pressure Sensor (OPS) Resistance Test
218
Oil Pressure Sensor (OPS) Dynamic Test
218
Fuel Tank and Fuel Pump
220
Fuel System Leak Test
222
Check Valve and Pressure Relief Valve
223
Fuel Pump Pressure Test
224
Fuel Hoses and Oetiker Clamps Inspection and Replacement
225
Fuel Filter Removal
226
Fuel Tank Inspection
226
Fuel Tank Removal
227
Fuel Tank Installation
227
Fuel Pump Test
228
Fuel Pump Removal
228
Fuel Pump Installation
229
Fuel Pump Diagnostic Flow Chart
230
Ignition System
231
Ignition System Wiring Diagram
232
Ignition Coil Quick Test with BUDS
233
Ignition Coil Voltage Test
233
Ignition Coil Resistance Test
234
Spark Plugs Disassembly
235
Spark Plug Installation
235
Charging System
236
Charging System Testing
238
Magneto
238
Rectifier/Regulator
238
Fuse
238
Rectifier/Regulator Tests
239
Stator Continuity Test
239
Stator Insulation Test
240
Stator Voltage Test
241
Battery Troubleshooting
241
Battery Removal
242
Battery Inspection
242
Electrolyte Level
242
Battery Testing
243
Electrolyte Reading
243
Battery Storage
244
Activation of a New Battery
244
Charging a Used Battery
246
Charging a very Flat or Completely Discharged Battery
246
Battery Installation
247
Starting System
248
Starting System Wiring Diagram
250
Fuse Test
251
Engine Control Module (ECM) Test
251
Engine Start/Stop Switch Test
251
Solenoid Continuity Test
252
Solenoid Dynamic Test
252
Starter Removal and Installation
253
Starter Gear Removal and Installation
254
Digitally Encoded Security System (DESS)
255
Key Reminder
255
Key Programming
256
DESS Key Troubleshooting
257
DESS Post
257
DESS Key Removed from Post
257
DESS Key on Post
258
Gauge, Sensors and Fuses
259
Checking for Shorts between 2 Wires
259
Fuses Info
260
MPEM Fuses Identification
260
Main Fuses Identification
261
MPEM Fuse Replacement
261
Information Center Overview
262
Information Display
262
Indicator Lights
263
Water Depth Display
263
Message Display
263
Information Center Troubleshooting
264
Water Temperature Display
264
Information Center Removal
264
VTS Position Indicator
264
Information Center Installation
265
New Information Center Settings
265
Fuel Baffle Pick-Up Sender
266
Water Temperature Sensor
266
Compass
266
Speed Sensor
267
Depth Gauge Removal, Inspection and Installation
267
Propulsion
268
Jet Pump
268
Plastic Housing Diagram
269
Aluminium Housing Diagram
270
Impeller Condition Inspection
271
Jet Pump Main Components View
271
Impeller/Wear Ring Clearance Inspection
271
Jet Pump Leak Test
271
Sacrificial Anode Removal and Installation
272
Venturi Removal
272
Jet Pump Housing Removal
273
Venturi Installation
273
Jet Pump Housing Installation
274
Impeller Cover Removal
275
Impeller Removal
276
Impeller Cover Inspection and Installation
276
Impeller Inspection
277
Wear Ring Inspection, Removal and Installation
278
Impeller Cleaning
278
Impeller Installation
278
Impeller Shaft and Bearing Inspection
279
Impeller Shaft and Bearing Removal
280
Impeller Shaft and Bearing Installation
281
Drive System
284
Drive System - Corrosion Protection
286
Drive Shaft Removal
286
Drive Shaft Inspection and Lubrication
289
Floating Ring Inspection and Lubrication
290
Drive Shaft Installation
290
Boot Inspection, Removal and Installation
293
Carbon Ring Removal and Installation
293
Reverse System
294
Reverse Cable Removal
296
Reverse Cable Installation and Adjustment
297
Reverse Cable Lever Removal
297
Shift Lever Removal, Inspection and Installation
298
Reverse Cable Lever Installation
298
Reverse Cable Support Removal and Installation
299
Shift Lever Housing Removal and Installation
299
Reverse Gate Removal and Installation
300
Pivot Support Removal and Installation
300
Link Rod Removal and Installation
300
Pivot Triangle Removal and Installation
301
Pivot Arm Removal and Installation
301
Variable Trim System
302
Variable Trim System Tests
304
Control Module and Motor Removal
304
Control Module and Motor Disassembly
305
Control Module and Motor Inspection
305
Control Module and Motor Assembly
306
Control Module and Motor Installation
306
Steering System
307
Steering Alignment
309
Nozzle Removal and Installation
310
Handlebar Grip Removal and Installation
310
Steering Cover Removal and Installation
311
Steering Padding Removal and Installation
312
Handlebar Removal and Installation
313
Steering Cable Support Removal and Installation
314
Steering Support Removal and Installation
315
Steering Stem Removal and Installation
316
Handlebar Support Removal and Installation
316
Steering Cable Removal and Installation
317
Off-Power Assisted Steering (OPAS)
319
Filter Removal and Installation
322
Valve Disassembly and Assembly
323
Water Hose Removal and Installation
324
Side Vane Removal
324
Side Vane Adjustment
324
Cylinder Support Removal
325
Cylinder Support Disassembly and Assembly
325
Tie Rod Removal and Installation
327
Sealed Tube Removal and Installation
328
Cross Support Plate Removal and Inspection
328
Hull/Body Adjustment and Repair
330
Hull/Body Diagrams
331
Decals Removal and Installation
347
Glove Box Removal and Installation
347
Seat Removal and Installation
349
Removable Seat Cowling Removal and Installation
350
Seat Cover Replacement
350
Seat Latch Adjustment
351
Engine Cover
352
Storage Compartment Cover Removal
352
Storage Compartment Cover Hinge Removal and Installation
354
Storage Compartment Cover Shock Removal and Installation
354
Storage Compartment Cover Latch Adjustment
355
Storage Compartment Cover Inner Shell Removal
355
Storage Compartment Cover Inner Shell Installation
357
Frong Grill of Compartment Cover Removal and Installation
358
Access Cover Removal and Installation
359
Console Removal and Installation
359
Mirror Removal and Installation
361
Deflector And/Or Upper Grid Removal and Installation
361
Slide Molding Removal and Installation
362
Inlet Grate Removal and Installation
362
Riding Plate Removal and Installation
363
Jet Pump Support Removal and Installation
364
Thru-Hull Fitting Replacement
365
Bumper Replacement
366
Wake Pylon Removal and Installation
366
Sponson Removal and Installation
367
Sponson Adaptor Removal and Installation
368
Drain Plug Inspection
368
Carpet Removal and Installation
369
Seat Cleaning
369
Vinyl Cleaning Recommendations for Special Stains
370
Hull and Body Repair
370
Preparation of Surface
371
Filling the Cavity
371
Buffing and Waxing
371
Filling the Repair Area
371
Numerous Fractures over Large Surface
372
Patching the Repair Area
372
Tools and Materials List for Repair of the Hull and Body
373
Technical Specifications
374
Electrical Connectors
394
Deutsch Connectors
394
Connector Disassembly
395
Packard Connector
396
Amp Connector
396
Terminal Removal
397
Power Wire Terminal
398
Terminal Crimping
399
Terminal Installation
399
Terminal Identification
400
AMP Connectors of MPEM
400
AMP Connectors of Wiring Harness
400
Terminal Crimping (Kostal)
402
Battery and Starter Cable Terminals
403
Wiring Diagram
405
Advertisement
SeaDoo 2006 RXT Care And Repair (20 pages)
Polytec Surface
Brand:
SeaDoo
| Category:
Boat
| Size: 5.51 MB
Table of Contents
Table of Contents
3
Overview
5
Aesthetic Damage - Scratches
5
Structural Damage
5
Location of Damage
6
Hull and Deck Identification
7
Identification Chart
8
Care and Products
9
Special Care of Polytec Surfaces
10
Fuel Spillage
10
Washing
10
Aggressive Liquids and Solvents
10
Heat Gun
10
Flame Treatment
10
Storage Shrink Wrap
10
Products Safe for Use on Polytec Surfaces
11
Products to be Used with Caution on Polytec Surfaces
12
Products Prohibited from Use on Polytec Surfaces
13
Repair Procedures
15
Quick Reference Guide
16
Plastic Welding
16
Polytec Resurfacing Technique
18
Advertisement
Related Products
SeaDoo 2006 GTI
SeaDoo 2006 GTX
SeaDoo 2007 4-TEC Series
SeaDoo 2002 UTOPIA 185
SeaDoo 2006 RXP
SeaDoo 2002 UTOPIA 205
SeaDoo 205E
SeaDoo 205F
SeaDoo 205A
SeaDoo 205B
SeaDoo Categories
Boat
Diving Instrument
Marine Equipment
Boating Equipment
Engine
More SeaDoo Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL