Santana PS-10 Manuals

Santana PS-10 Manuals

Manuals and User Guides for Santana PS-10. We have 1 Santana PS-10 manual available for free PDF download: Service Manual

Santana PS-10 Service Manual

Santana PS-10 Service Manual (627 pages)

Brand: Santana | Category: Automobile | Size: 24.95 MB

Table of Contents

Section 0B 0B Maintenance and Lubrication

6
1A Heater and Ventilation

39
- General Description
  40
- Heater Control Operation
  41
- Diagnosis
  43
- On Vehicle Service
  44
  - Ventilator and Diffuser Unit
    44
  - Control Cable Adjustment
    46
  - Heater Unit
    48
- Inside Ventilation
  49
Bumpers, Front Hood and Frontal

51
- Front Bumper
  52
- Rear Bumper
  53
- Front Hood
  54
  - Removal and Installation of Front Hood
    55
- Frontal
  57
Steering Gear Box and Linkage

75
- General Description
  77
  - Tie Rods
    80
  - Removal and Installation
    81
  - Power Steering Pump
    83
- On Vehicle Service
  84
Steering Wheel, Column and Lower Shaft

91
- General Description
  92
- On Vehicle Service
  93
  - Steering Wheel
    93
  - Steering Wheel Repositioning
    94
  - Ignition Switch and Steering Lock
    96
  - Steering Lower Shaft
    98
- Data and Assembly Allerances
  102
- Tightening Torque Specifications
  102
Front Suspension

103
- General Description
  104
- On Vehicle Service
  105
  - Springs Bush and Body
    108
- Front Suspension Inspection
  109
- Data and Assembly Tolerances
  110
- Tightening Torque Specifications
  110
Rear Suspension

111
- General Description
  112
- On Vehicle Service
  113
  - Leaf Springs and Chassis Bumpers
    114
  - Springs Bumpers
    114
- Rear Suspension Inspection
  115
- Assembly Data and Tolerances
  116
Wheels and Tires

117
- General Description
  118
  - Tires
    118
  - Replacement Tires
    118
- Maintenance and Minor Adjustments
  119
  - Wheels Maintenance
    119
- On Vehicle Service
  120
  - Metric Lug Nutsand Wheels Studs
    120
  - Wheels Removal and Installation
    120
- Wheels Balancing
  122
  - Section 6L
    125
Front Drive Shaft

126
- General Description
  127
- Vehicle Service
  128
- Steering Pivot and Wheel Hub Assembly
  137
  - General Description
    137
- Tightening Torque Specifications
  147
- Recommended Products
  148
- Special Tool
  148
Rear Drive Shaft

150
- General Description
  151
- On Vehicle Service
  152
  - Flange Oil-Seal of the Differential Group Substitution
    156
  - Rear Shaft Housing Substitution
    158
- Assembly Data and Tolerances
  161
- Tightening Torque Specifications
  161
- Recommended Service Materials
  162
- Special Tool
  162
Front and Rear Propeller Shafts

164
- General Description
  165
- Front Propeller Shaft
  166
  - Removal, Revision and Installation
    166
- Rear Propeller Shaft
  170
  - Removal, Revision and Installation
    170
- Assembly Data and Tolerances
  171
- Recommended Service Materials
  171
- Tightening Torque Specifications
  171
Brakes

172
- General Description
  174
  - Master Cylinder Assembly
    176
    
    Vacuum Pump
    177
    
    Brake Booster Assembly
    178
- Diagnostics
  180
  - Road Testing Brakes
    180
- On-Vehicle Service
  183
  - Brake Pedal Free Height Adjustment
    183
  - Master Cylinder Inspection
    184
  - Brake Fluid Substitution and Circuit Purging
    188
  - Master Cylinder Purging
    190
  - Vacuum Circuit Checking
    191
- Parking Brake Lever and Cable Substitution
  194
  - Lever Substitution
    194
  - Cable Substitution
    194
    
    General Data
    211
    
    Engine Identification
    211
Engine Repair

212
- General Characteristics
  224
- Symbol Chart
  234
- CHARACTERISTICS and SERVICING of BELT TENSIONS CHECKER (FREQUENCY METER Ref. 00000A01484)
  235
- On Vehicle Service
  237
  - Belts Substitution
    237
  - Water Pump Substitution
    241
  - Removal and Installation of Injectors (Mechanical Injection Engine)
    243
    
    (Mechanical Injection Engine)
    243
    
    Mechanical Injection Engine
    244
  - (Common Rail Engine)
    247
    
    Mechanical Injection Engine
    250
  - (Common Rail Engine)
    253
  - Bearing of Gearbox Primary Axle Removal
    257
  - Crankshaft Oil-Seals Substitution
    258
    
    Crankshaft Rear Oil-Seal Substitution
    258
    
    Crankshaft Front Oil-Seal Substitution
    258
  - Camshaft Front Oil-Seal Substitution
    259
  - Valves Play
    260
  - Removal and Installation of Starting Motor
    272
  - Removal and Installation of Turbocharger
    273
    
    Removal and Repair of Gearbox and Oil Pump
    284
- Removal and Installation of Engine on Vehicle
  288
  - Removal and Installation of Engine
    288
  - Checks and Controls
    294
    
    Left Side
    300
    
    Lower Part
    300
Cooling System

372
- Water Pump
  377
  - Revision
    377
- Thermostat
  378
  - Characteristics
    378
  - Thermostat Substitution
    378
- Water Radiator
  379
  - Removal
    379
  - External Cleaning of Water Radiator
    381
Engine Fuel and Emission Control System

383
- Emission Control System
  383
- General Description
  385
  - Fuel System (Mechanical Injection Engine) (Mechanical Injection Engine) (Mechanical Injection Engine)
    389
    
    (Mechanical Injection Engine)
    390
    
    Bleeding Air of Fuel System
    390
    
    Fuel Filter
    390
    
    Water and Residue Cleaning from Fuel Filter
    391
    
    Fuel Filter Replacing
    391
  - Fuel Tank
    392
    
    Fuel Tank Pressure Control Valve
    393
    
    Fuel Level Gauge
    394
  - Thermostarter
    395
    
    Thermostarter Electro-Valve
    395
    
    Thermostarter Spark Plug
    395
    
    Thermostarter Inspection
    396
  - High Press. Injection Pump and Injectors Fuel
    397
    
    High Pressure Fuel Pump Removal
    397
    
    Injectors and Injection Pipes
    397
    
    Injectors Adjustment
    399
    
    Automatic Device for the Advance Injection for Cold Starting (KSB)
    400
- High Pressure Electronic Injection System (Common Rail
  401
  - Generalities
    401
    
    Common Rail Electronic Injection System Components
    402
    
    Electronic Control System
    403
  - System Fuctions
    404
  - General Description
    407
    
    Prefilter
    409
    
    Electric Feed Pump
    410
    
    Main Filter
    411
    
    Specifications
    411
    
    High Pressure Pump
    412
    
    Pressure Regulator Valve
    413
    
    Hydraulic Accumulator (Rail)
    414
    
    High Pressure Pipes
    415
  - Electro-Injectors
    416
  - Electric/Electronic Components
    419
    
    Fuel Pressure Sensor
    423
    
    Engine Speed Sensor
    423
    
    Fuel Temperature Sensor
    424
    
    Coolant Temperature Sensor
    424
    
    Control Unit
    424
    
    Intake Manifold Air Temperature and Pressure Sensor
    425
    
    Accelerator Pedal Stroke Sensor
    426
    
    Clutch Pedal Position Sensor
    426
    
    Brake Pedal Position Sensor
    426
    
    Atmospheric Pressure Sensor
    426
  - Actuators
    427
    
    Blink - Code
    427
- Air Intake System
  429
  - Precaution in Cleaning and Repairing Air Intake System
    429
    
    During Repair
    429
  - On-Vehicle Service
    430
  - Air Filter
    430
    
    Residues Bleeding
    430
    
    Filter Element
    430
  - Intercooler
    432
  - Turbocharger
    433
    
    Removal and Installation
    433
    
    Pressure Limiting Valve Control and Regulation
    434
    
    Replacement
    435
- Temperature Sensors Location (Mechanical Injection Engines) (Mechanical Injection Engines)
  436
  - (Mechanical Injection Engines) Engine Speed Sensor (Mechanical Injection Engines) (Mechanical Injection Engines)
    437
- Assembly Tolerances and Data
  438
  - Exhaust Manifold
    442
- Tigthening Torque Specifications
  438
Lubrication System

443
- General Description
  444
  - Lubrication Circuit
    444
  - Oil Vapours Recycling Circuit
    445
    
    Oil Pump
    446
    
    Heat Exchanger
    446
    
    Oil Pan
    446
Manual Transmission

449
- Manual Transmission 7A-1
  451
Clutch

490
- General Description
  491
- Diagnosis
  492
- On-Vehicle Service
  493
  - Clutch Pedal Height
    493
    
    Thrust Block Replacement
    497
    
    Pressure Plate and Clutch Disc
    499
    
    Main Clutch Cylinder
    501
    
    Auxiliary Clutch Cylinder
    503
- Required Service Materials
  504
  - Torque
    504
  - Assembly Data and Tolerances
    504
Transfer

506
- General Description
  507
- Diagnosis
  510
- On Vehicle Service
  511
  - Rear Seal Replacement
    511
  - 4WD Switch Replacement
    513
  - Transmission Installation
    514
  - Speedometer Gear Box Repair
    517
  - Speedometer Cable Replacement
    521
  - Transfer Box
    522
- Torque
  535
- Special Tools
  541
  - Installation Data and Tolerance
    541
  - Body Electrical System
    560
Body Service

564
- Door Glass
  565
- Window Regulator
  567
- Lock Assy
  568
- Back Door
  570
  - Door Lock
    572
- Roof
  574
- Windscreen
  575
- Side
  581
- Rear Body
  582
- Seats
  584
  - Front Seats
    584
  - Central Seats
    585
  - Back Seats
    586
- Seat Belts
  588
- Coatings and Silencers
  589
  - Coatings
    589
  - Silencers
    589
- Anticorrosion Treatment
  590
  - Metallic Spare Pieces Finishing
    592
- Frame
  593

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