Sign In
Upload
Manuals
Brands
Roberts-Gordon Manuals
Heater
CorayVac CRVSF-8
Roberts-Gordon CorayVac CRVSF-8 Manuals
Manuals and User Guides for Roberts-Gordon CorayVac CRVSF-8. We have
1
Roberts-Gordon CorayVac CRVSF-8 manual available for free PDF download: Operation & Service Manual
Roberts Gorden CorayVac CRVSF-8 Operation & Service Manual (94 pages)
Heavy Duty, High Efficiency Infrared Heating for Specialty Fuel Repair Facilities
Brand:
Roberts Gorden
| Category:
Heater
| Size: 11.68 MB
Table of Contents
Table of Contents
3
SECTION 1: Heater Safety
7
Manpower Requirements
7
Safety Labels and Their Placement
7
California Proposition 65
7
Figure 1: Side Panel Label Placement
8
Figure 2: Top and Back Panel Label Placement
9
SECTION 2: Installer Responsibility
10
Wall Tag
10
Corrosive Chemicals
10
National Standards and Applicable Codes
11
SECTION 3: Clearances to Combustibles
12
Required Clearances to Combustibles
12
Figure 3: Standard Reflector
12
Figure 4: One Side Reflector
13
Figure 5: Two Side Reflectors
13
Figure 6: Barrier Shield (See Section 9.4 for Application Restrictions)
13
Figure 7: Protective Grille
13
SECTION 4: National Standards and Applicable Codes
14
Gas Codes
14
Aircraft Hangars
14
Public Garages
14
Electrical
14
Venting
14
High Altitude
14
Compressed and Liquid Natural Gas Installations
14
SECTION 5: Major Components
15
Figure 8: Major Component Descriptions
15
Figure 9: Major Component Descriptions (Continued)
16
Figure 10: Schedule 40 Black Steel Fittings
17
Figure 11: Optional Heater Accessories
17
Standard Parts List for In-Series Systems
18
Table 1: Contents of CRVSF-Series Burner Carton
18
Table 2: Common CRVSF-Series Components
18
SECTION 6: Design Requirements
20
Figure 12: Heater Assembly Overview
21
SECTION 7: Unitary Heaters
22
In-Series Systems Vs. Unitary Heaters
22
Figure 13: CRVSF Unitary Heater Assembly Overview
22
Table 3: Minimum Heat Exchanger Length
22
Table 4: Contents of CRVSF Unitary Packages
22
SECTION 8: Heater Installation
23
Figure 14: Critical Hanger Placement
24
Elbow Package Configuration
25
Tube Installation
25
Reflector Installation
26
Burner Installation
29
SECTION 9: Optional Heater Accessories
30
Tee Installation
30
Reflector Joint
31
Figure 15: Reflector Joint Detail
32
Reflector Side Extension
33
Barrier Shield
34
Protective Grille Installation
35
SECTION 10: Pump Installation and Venting
36
Pump Installation
36
Figure 16: EP-200 Condensate Valve Assembly
36
General Venting Requirements Model EP-100, EP-200 and EP-300 Series Pumps
38
Figure 17: Condensate Neutralization Tube
38
Figure 19: EP-300 Series Horizontal Venting Configurations
41
SECTION 11: Outside Air Supply
42
Pressurized
42
Non-Pressurized
42
Outside Air Blower Internal Wiring
43
Figure 20: Duct Sizing
43
Figure 21: Outside Air Blower Internal Wiring Diagram
43
Figure 22: Filter Housing Assembly
44
Figure 23: Air Supply Blower Support
44
Figure 24: Pressurized Outside Air Supply
45
Figure 25: Non-Pressurized Outside Air Supply
45
Figure 26: Filter Box
46
SECTION 12: Gas Piping
47
Figure 27: Gas Connection with Flexible Gas Hose
48
SECTION 13: Control Methods
49
ROBERTS GORDON System Control
49
ROBERTS GORDON ULTRAVAC (CRVSF-6/-8 Only)
49
CORAYVAC Modulating Controls
49
Figure 28: VFD Terminal Strip
51
Table 5: Modulating Thermostat Cable Requirements
51
SPST Transformer Relay Kit (P/N 90417600K)
52
SPDT Transformer Relay (P/N 90436300)
52
Figure 29: One Zone Operation Without Control Panel (Optional)
53
Figure 30: One Zone Operation (with Outside Air Blower) Without Control Panel (Optional)
54
Figure 31: Two Zone Operation Without Control Panel (Optional)
55
Figure 32: General System Wiring
56
Figure 33: External Wiring Diagram EP-100 and EP-201 120 V 1 Ø Pump
56
Figure 34: External Wiring Diagram EP-100, EP-201 or EP-301 230 V 1 Ø Pump (Optional)
57
Figure 35: External Wiring Diagram EP-203 or EP-303 208 - 230 V (or 460 V) 3 Ø Pump (Optional)
58
Figure 36: CORAYVAC CLASSIC SF Modulating Wiring Diagram [Lonworks (2-10 VDC with 500 Ohm Resistor) Optional]
59
CLASSIC SF Modulating with
61
Wiring Diagram (Optional)
61
Figure 39: Burner Internal Wiring
62
Figure 40: Burner Internal Ladder Diagram
62
SECTION 14: Starting the System
63
Checking the Gas Line
63
Checking the Electrical System
63
Starting the System
63
Setting the Vacuum
64
Record Start-Up Results
64
Figure 41: Vacuum Reading
65
SECTION 15: Variable Frequency Drive Programming
66
VFD Parameter Settings for Use with Modulating Thermostats
66
Altering VFD Parameters
67
SECTION 16: Commissioning the CORAYVAC
68
CLASSIC SF Modulating System
68
Setting the CORAYVAC CLASSIC SF End Burner Vacuum
68
Adjusting the Variable Frequency Drive
68
Programming of Variable Frequency Drive
69
Figure 42: Possible Damper Nipples' Locations
70
SECTION 17: Operation and Maintenance
71
Sequence of Operation
71
To Shut off Heater
71
To Start Heater
71
Pre-Season Maintenance and Annual Inspection
71
Maintenance Checklist
72
SECTION 18: Troubleshooting
74
Troubleshooting Flow Chart
75
SECTION 19: Replacement Parts
77
Variable Frequency Drive Replacement Parts
79
Figure 43: Variable Frequency Drive Components Diagram
79
Replacement Parts Instructions
80
SECTION 20: General Specifications
81
Material Specifications
81
Heater Specifications
81
Suspension Specifications
81
Controls Specifications
81
SECTION 21: General Specifications for Pumps
82
SECTION 22: General Specifications for Air Supply Blower
82
SECTION 23: General Specifications for Fresh Air Filter Box Specifications
83
SECTION 24: CORAYVAC CLASSIC SF Start-Up and Installation Report
85
Figure 38: CORAYVAC
87
SECTION 25: the ROBERTS GORDON
89
Corayvac
89
CLASSIC SF Limited Warranty
89
Advertisement
Advertisement
Related Products
Roberts Gorden CorayVac CRVSF-2
Roberts Gorden CorayVac CRVSF-4
Roberts Gorden CorayVac CRVSF-6
Roberts Gordon Vantage CTH I-150
Roberts Gorden Combat CTU 115
Roberts Gorden Combat CTU 30
Roberts Gorden Combat CTU 35
Roberts Gorden Combat CTU 40
Roberts Gorden Combat CTU 60
Roberts Gorden Combat CM-200
Roberts-Gordon Categories
Heater
Heating System
Electric Heater
Gas Heater
Water Pump
More Roberts-Gordon Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL