Raypak 406A Gas Pool Heater Manuals

Manuals and User Guides for Raypak 406A Gas Pool Heater. We have 8 Raypak 406A Gas Pool Heater manuals available for free PDF download: Installation & Operating Instructions Manual, Installation And Operation Manual, Replacement Instructions Manual

Raypak 406A Installation & Operating Instructions Manual (60 pages)

Gas-Fired Pool & Spa Heater

Brand: Raypak | Category: Gas Heater | Size: 6.01 MB

Table of Contents
3
4 Section 1

4
Part One

4
- Owner's Operating Instructions
  
  4
- Start-Up Procedures
  
  4
7 Section 2

7
Section

7
Part Two

10
Section

10
11 Section 3

11
11 Section 2

11
- Receiving Equipment
  
  11
- General Specifications
  
  11
- Installation Instructions
  
  11
  - Code Requirements
    11
  - Clearances
    12
  - Outdoor Heater Installation
    12
  - Florida Building Code 2001
    14
  - Indoor Heater Installation
    15
  - Outdoor Stack/Indoor Stack
    15
  - Combustion and Ventilation Air
    18
  - Vent Piping
    18
  - Gas Supply Connections
    19
  - Gas Pressure Regulator
    20
  - Gas Pressure Adjustment Locations
    20
  - Pipe Sizing for Gas Connections
    20
  - Flow Rates
    21
  - Heat Exchanger Pressure Drop Tables
    21
  - Polymer Headers
    22
  - Cast Iron Headers
    22
  - Unitherm Governor Operation
    22
  - Internal Automatic Bypass Valve
    23
  - External Auxiliary Bypass Valve
    23
  - Auxiliary Bypass Valve Adjustment
    23
  - Pressure Relief Valve Installation
    23
  - Plumbing-Water Connections
    24
    
    Single Pool Heater Installation
    24
    
    Multiple Pool Heater Installation
    24
  - Heat Exchanger Reversal Procedure
    25
  - Electrical Wiring
    26
  - Millivolt Models
    26
  - Transformer Wiring
    27
  - Wiring Diagram - Millivolt (Mechanical Therm.)
    28
  - Wiring Diagram - Digital Models, Atmospheric
    29
- Servicing Instructions
  
  31
  - General Location of Controls
    31
  - Control Adjustments - Millivolt Models
    32
  - Control Panel Removal
    32
  - Thermostat Operation - Digital Board
    33
    
    Diagnostics
    35
  - Reading a Fault
    35
  - Activating the Remote
    36
  - Remote Control Installation and Operation
    36
  - Remote Operation
    36
  - Status and Diagnostics
    39
  - Activating the Remote
    40
  - Remote Control Installation and Operation
    40
  - Remote Operation
    40
  - Remote Control Wiring
    41
  - Flame Roll-Out Safety Switch
    42
  - High Limits
    42
  - Time Clock/Fireman's Switch
    42
  - Water Pressure Switch
    42
  - Burner Tray Removal (ATM)
    43
  - Gas Valve Removal (ATM)
    43
  - Main Burner and Orifice Removal (ATM)
    43
  - Pilot Removal and Cleaning
    43
  - Pilot Safety
    43
  - Combustion Chamber Removal
    44
  - Heat Exchanger Removal
    44
  - Immersion Well Replacement
    44
  - Tube Cleaning Procedure
    44
    
    Desooting Procedure
    44
  - Electrical
    45
  - Flame Roll-Out Safety Switch
    45
  - Lo Nox Pool Heaters
    45
  - Operation
    45
  - Start-Up Procedures
    45
  - Unitherm Governor (U.G.) Replacement
    45
  - Visual Inspection
    45
  - Burner Tray Removal
    46
  - Combustion Blower Removal
    46
- Troubleshooting
  
  47
- Replacement Parts
  
  51

Raypak 406A Installation & Operating Instructions Manual (56 pages)

Gas-Fired Pool & Spa Heater

Brand: Raypak | Category: Gas Heater | Size: 6.65 MB

Table of Contents
3
4 Section 1

4
Part One

4
- Owner's Operating Instructions
  
  4
- Start-Up Procedures
  
  4
8 Section 3

8
10 Section 1

10
Part Two

10
Section

10
11 Section 3

11
- Receiving Equipment
  
  11
- General Specifications
  
  11
- Installation Instructions
  
  11
  - Code Requirements
    11
  - Clearances
    12
  - Outdoor Heater Installation
    12
  - Florida and Texas Building Codes
    14
  - Indoor Heater Installation
    15
  - Outdoor Stack/Indoor Stack
    15
  - Combustion and Ventilation Air
    18
  - Vent Piping
    18
  - Gas Supply Connections
    19
  - Gas Pressure Regulator
    20
  - Gas Pressure Adjustment Locations
    20
  - Pipe Sizing for Gas Connections
    20
  - Flow Rates
    21
  - Heat Exchanger Pressure Drop Tables
    21
  - Polymer Headers
    22
  - Cast Iron Headers
    22
  - Unitherm Governor Operation
    22
  - Internal Automatic Bypass Valve
    23
  - External Auxiliary Bypass Valve
    23
  - Auxiliary Bypass Valve Adjustment
    23
  - Pressure Relief Valve Installation
    23
  - Plumbing-Water Connections
    24
    
    Single Pool Heater Installation
    24
    
    Multiple Pool Heater Installation
    24
  - Heat Exchanger Reversal Procedure
    25
  - Electrical Wiring
    26
  - Millivolt Models
    26
  - Advanced Flame Technology (AFT) Models
    26
  - Transformer Wiring
    27
  - Wiring Diagram - Millivolt (Mechanical Therm.)
    28
- Servicing Instructions
  
  31
  - General Location of Controls
    31
  - Control Adjustments - AFT Models
    32
  - Control Adjustments - Millivolt Models
    32
    
    Status and Diagnostics
    35
  - Control Panel Removal
    32
  - Activating the Remote
    36
  - Remote Control Installation and Operation
    36
  - Remote Operation
    36
  - Remote Control Wiring
    37
  - Flame Roll-Out Safety Switch
    38
  - High Limits
    38
  - Time Clock/Fireman's Switch
    38
  - Water Pressure Switch
    38
  - Gas Valve Removal (ATM)
    39
  - Main Burner and Orifice Removal (ATM)
    39
  - Pilot Removal and Cleaning
    39
  - Pilot Safety
    39
    
    Burner Tray Removal (ATM)
    39
  - Combustion Chamber Removal
    40
  - Desooting Procedure
    40
  - Heat Exchanger Removal
    40
  - Immersion Well Replacement
    40
  - Tube Cleaning Procedure
    40
  - Electrical
    41
  - Flame Roll-Out Safety Switch
    41
  - Lo Nox Pool Heaters
    41
  - Operation
    41
  - Start-Up Procedures
    41
    
    Visual Inspection
    41
  - Unitherm Governor (U.G.) Replacement
    41
  - Burner Tray Removal
    42
  - Combustion Blower Removal
    42
- Troubleshooting
  
  43
  - Gas Valve Removal
    42
  - Main Burner and Orifice Removal
    42
  - Pilot Removal
    42
  - Mechanical
    43
  - Electrical - Standing Pilot Millivolt
    44
  - Electrical - Electronic Ignition IID
    45
  - Control Logic - Flow Chart
    46
- Replacement Parts
  
  47

Raypak 406A Installation & Operating Instructions Manual (56 pages)

Gas-Fired Pool & Spa Heater

Brand: Raypak | Category: Gas Heater | Size: 12.64 MB

Table of Contents
3
Part One
4
Owner's Operating Instructions
4
Start-Up Procedures
4
Before Start-Up
4
Lighting Instructions & Shut-Off Procedures
5
After Start-Up
7
Pool & Spa Water Chemistry
8
Automatic Chlorinators & Chemical Feeders
8
Cold Weather Operation
9
Winterizing the Pool & Spa Heater
9
Part Two
10
General Specifications
11
Installation Instructions
11
Code Requirements
11
Clearances
12
Outdoor Heater Installation
12
Florida and Texas Building Codes
14
Indoor Heater Installation
15
Outdoor Stack/Indoor Stack
15
Combustion and Ventilation Air
18
Vent Piping
18
Gas Supply Connections
19
Gas Pressure Regulator
20
Gas Pressure Adjustment Locations
20
Pipe Sizing for Gas Connections
20
Flow Rates
21
Heat Exchanger Pressure Drop Tables
21
Polymer Headers
22
Cast Iron Headers
22
Unitherm Governor Operation
22
Internal Automatic Bypass Valve
23
External Auxiliary Bypass Valve
23
Auxiliary Bypass Valve Adjustment
23
Pressure Relief Valve Installation
23
Plumbing-Water Connections
24
Heat Exchanger Reversal Procedure
25
Electrical Wiring
26
Millivolt Models
26
Advanced Flame Technology (AFT) Models
26
Transformer Wiring
27
Wiring Diagram - Millivolt (Mechanical Therm.)
28
Servicing Instructions
31
General Location of Controls
31
Control Panel Removal
32
Control Adjustments - AFT Models
32
Control Adjustments - Millivolt Models
32
Status and Diagnostics
35
Remote Control Installation and Operation
36
Remote Operation
36
Activating the Remote
36
Remote Control Wiring
37
Time Clock/Fireman's Switch
38
Water Pressure Switch
38
Flame Roll-Out Safety Switch
38
High Limits
38
Pilot Safety
39
Burner Tray Removal (ATM)
39
Gas Valve Removal (ATM)
39
Main Burner and Orifice Removal (ATM)
39
Pilot Removal and Cleaning
39
Heat Exchanger Removal
40
Tube Cleaning Procedure
40
Desooting Procedure
40
Combustion Chamber Removal
40
Immersion Well Replacement
40
Unitherm Governor (U.G.) Replacement
41
Lo Nox Pool Heaters
41
Operation
41
Start-Up Procedures
41
Visual Inspection
41
Electrical
41
Flame Roll-Out Safety Switch
41
Burner Tray Removal
42
Gas Valve Removal
42
Main Burner and Orifice Removal
42
Pilot Removal
42
Combustion Blower Removal
42
TROUBLESHOOTING Mechanical
43
Electrical - Standing Pilot Millivolt
44
Electrical - Electronic Ignition IID
45
Control Logic - Flow Chart
46
Replacement Parts
47

Raypak 406A Installation And Operation Manual (52 pages)

Gas-Fired Pool and Spa Heater, Atmospheric Models

Brand: Raypak | Category: Heater | Size: 7.35 MB

Table of Contents
3
Warnings
4
Pay Attention to These Terms
4
Water Chemistry
5
Automatic Chlorinators and Chemical Feeders
5
Before Installation
6
Receiving Equipment
6
Rating and Certifications
6
Elevation
6
Ambient Temperature Rating
6
Installation
7
Installation Codes
7
Clearances
7
Outdoor Heater Installation
8
Combustion and Ventilation Air
11
Vent Piping
14
Power Vent Kit
14
Gas Supply Connections
15
Flow Rate
17
Protek Shield Assembly
18
Unitherm Governor Operation
19
Internal Automatic Bypass Valve
19
External Auxiliary Bypass Valve
19
Auxiliary Bypass Valve Adjustment
20
Pressure Relief Valve Installation
20
Heat Exchanger Reversal
20
Plumbing Diagrams
21
Electrical Wiring
22
Millivolt Models ("M" Suffix)
22
Digital Models ("E" Suffix)
22
Electrical Power Draw
23
Transformer Wiring
23
Wiring Diagram - Millivolt
24
Wiring Diagram - Digital
25
Controls
26
Control Panel Removal
26
Control Adjustments - Millivolt Models
26
Control Adjustments - Digital Models
27
Operation
27
Status and Diagnostics
29
Remote Control Wiring - Digital Models Only
30
Operating Instructions
36
Before Start-Up
36
Start-Up Procedures
36
Visual Inspection
36
Water Pressure Switch
36
Maintenance and Care
39
Cold Weather Operation
39
Troubleshooting
40
Millivolt - Flow Chart
41
Digital - Flow Chart
42
Control Logic - Flow Chart - Digital
43
Replacement Parts
44
Illustrated Parts List
45

Raypak 406A Installation And Operation Manual (52 pages)

Gas-Fired Pool and Spa Heater, Brass ASME and Polymer Atmospheric Heat Exchanger

Brand: Raypak | Category: Heater | Size: 10.48 MB

Table of Contents
3
Warnings
4
Pay Attention to These Terms
4
Water Chemistry
5
Automatic Chlorinators and Chemical Feeders
5
Before Installation
6
Receiving Equipment
6
Rating and Certifications
6
Elevation
6
Ambient Temperature Rating
6
Installation
7
Installation Codes
7
Clearances
7
Outdoor Heater Installation
8
Combustion and Ventilation Air
11
Vent Piping
14
Power Vent Kit
14
Gas Supply Connections
15
Flow Rate
17
Protek Shield Assembly
18
Unitherm Governor Operation
19
Internal Automatic Bypass Valve
19
External Auxiliary Bypass Valve
19
Auxiliary Bypass Valve Adjustment
20
Pressure Relief Valve Installation
20
Heat Exchanger Reversal
20
Plumbing Diagrams
21
Electrical Wiring
22
Millivolt Models ("M" Suffix)
22
Digital Models ("E" Suffix)
22
Electrical Power Draw
23
Transformer Wiring
23
Wiring Diagram - Millivolt
24
Wiring Diagram - Digital
25
Controls
26
Control Panel Removal
26
Control Adjustments - Millivolt Models
26
Control Adjustments - Digital Models
27
Operation
27
Status and Diagnostics
29
Remote Control Wiring - Digital Models Only
30
Operating Instructions
36
Before Start-Up
36
Start-Up Procedures
36
Visual Inspection
36
Water Pressure Switch
36
Maintenance and Care
39
Cold Weather Operation
39
Troubleshooting
40
Millivolt - Flow Chart
41
Digital - Flow Chart
42
Control Logic - Flow Chart - Digital
43
Replacement Parts
44
Illustrated Parts List
45

Raypak 406A Installation And Operation Manual (52 pages)

Gas-Fired Pool and Spa Heater

Brand: Raypak | Category: Gas Heater | Size: 10.31 MB

Table of Contents
3
Warnings
4
Pay Attention to These Terms
4
Water Chemistry
5
Automatic Chlorinators and Chemical Feeders
5
Before Installation
6
Receiving Equipment
6
Rating and Certifications
6
Elevation
6
Ambient Temperature Rating
6
Installation
7
Installation Codes
7
Clearances
7
Outdoor Heater Installation
8
Combustion and Ventilation Air
11
Vent Piping
14
Power Vent Kit
14
Gas Supply Connections
15
Flow Rate
17
Protek Shield Assembly
18
Unitherm Governor Operation
19
Internal Automatic Bypass Valve
19
External Auxiliary Bypass Valve
19
Auxiliary Bypass Valve Adjustment
20
Pressure Relief Valve Installation
20
Heat Exchanger Reversal
20
Plumbing Diagrams
21
Electrical Wiring
22
Millivolt Models ("M" Suffix)
22
Digital Models ("E" Suffix)
22
Electrical Power Draw
23
Transformer Wiring
23
Wiring Diagram - Millivolt
24
Wiring Diagram - Digital
25
Controls
26
Control Panel Removal
26
Control Adjustments - Millivolt Models
26
Control Adjustments - Digital Models
27
Operation
27
Status and Diagnostics
29
Remote Control Wiring - Digital Models Only
30
Operating Instructions
36
Before Start-Up
36
Start-Up Procedures
36
Visual Inspection
36
Water Pressure Switch
36
Maintenance and Care
39
Cold Weather Operation
39
Troubleshooting
40
Millivolt - Flow Chart
41
Digital - Flow Chart
42
Control Logic - Flow Chart - Digital
43
Replacement Parts
44
Illustrated Parts List
45

Raypak 406A Installation And Operation Manual (52 pages)

Gas-Fired Pool and Spa Heater, Bronze ASME and Polymer Atmospheric Heat Exchanger

Brand: Raypak | Category: Swimming Pool Heater | Size: 10.67 MB

Table of Contents
3
Warnings
4
Pay Attention to These Terms
4
Water Chemistry
5
Automatic Chlorinators and Chemical Feeders
5
Before Installation
6
Receiving Equipment
6
Rating and Certifications
6
Elevation
6
Ambient Temperature Rating
6
Installation
7
Installation Codes
7
Clearances
7
Outdoor Heater Installation
8
Combustion and Ventilation Air
11
Vent Piping
14
Power Vent Kit
14
Gas Supply Connections
15
Flow Rate
17
Protek Shield Assembly
18
Unitherm Governor Operation
19
Internal Automatic Bypass Valve
19
External Auxiliary Bypass Valve
19
Auxiliary Bypass Valve Adjustment
20
Pressure Relief Valve Installation
20
Heat Exchanger Reversal
20
Plumbing Diagrams
21
Electrical Wiring
22
Millivolt Models ("M" Suffix)
22
Digital Models ("E" Suffix)
22
Electrical Power Draw
23
Transformer Wiring
23
Wiring Diagram - Millivolt
24
Wiring Diagram - Digital
25
Controls
26
Control Panel Removal
26
Control Adjustments - Millivolt Models
26
Control Adjustments - Digital Models
27
Operation
27
Status and Diagnostics
29
Remote Control Wiring - Digital Models Only
30
Operating Instructions
36
Before Start-Up
36
Start-Up Procedures
36
Visual Inspection
36
Water Pressure Switch
36
Maintenance and Care
39
Cold Weather Operation
39
Troubleshooting
40
Millivolt - Flow Chart
42
Digital - Flow Chart
43
Control Logic - Flow Chart - Digital
44
Replacement Parts
45
Illustrated Parts List
46

Raypak 406A Replacement Instructions Manual (18 pages)

P.C. BOARD, TEMPERATURE CONTROL & SENSOR (KIT #010253F) FOR ALL DIGITAL GAS POOL HEATERS

Brand: Raypak | Category: Swimming Pool Heater | Size: 4.63 MB

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Raypak 406A Gas Pool Heater Manuals

Table of Contents

4 Section 1

Part One

Owner's Operating Instructions

Start-Up Procedures

7 Section 2

Section

Part Two

Section

11 Section 3

11 Section 2

Receiving Equipment

General Specifications

Installation Instructions

Servicing Instructions

Troubleshooting

Replacement Parts

Table of Contents

4 Section 1

Part One

Owner's Operating Instructions

Start-Up Procedures

8 Section 3

10 Section 1

Part Two

Section

11 Section 3

Receiving Equipment

General Specifications

Installation Instructions

Servicing Instructions

Troubleshooting

Replacement Parts

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

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