Polaris 2009 Trail Blazer 330 Manuals

Manuals and User Guides for Polaris 2009 Trail Blazer 330. We have 2 Polaris 2009 Trail Blazer 330 manuals available for free PDF download: Service Manual, Owner's Manual

Polaris 2009 Trail Blazer 330 Service Manual

Polaris 2009 Trail Blazer 330 Service Manual (230 pages)

Brand: Polaris | Category: Offroad Vehicle | Size: 6.85 MB

Table of Contents

Table of Contents

1
- Model Identification
  2
- Engine Serial Number Location
  2
- General Information
  2
- Replacement Keys
  3
- Publication Numbers
  3
- Paint Codes
  3
- Special Tools
  8
- Standard Torque Specifications
  9
  - Conversion Table
    11
- Glossary of Terms
  12
Table of Contents

13
- Periodic Maintenance Chart
  14
  - Maintenance and Lubrication
    15
- Pre-Ride Inspection
  20
  - Maintenance Quick Reference
    22
- Transmission Lubrication
  24
  - Pilot Screw Adjustment
    27
- Throttle Operation / Choke Adjustment
  28
  - Idle Speed Adjustment
    28
  - Fuel Lines
    29
- Fuel System
  29
  - Vent Lines
    29
  - Fuel Filter
    29
  - Carburetor Draining
    30
- Compression Test
  30
  - Engine Mounts
    31
- Battery Maintenance
  31
  - Spark Plug
    32
  - Ignition Timing
    32
- Air Box Sediment Tube Service
  34
- Recoil Housing/Pvt Drying
  34
  - Engine Oil Level
    35
  - Oil and Filter Change
    35
- Valve Clearance
  36
  - Intake Valve Clearance Adjustment
    37
  - Exhaust Valve Clearance Adjustment
    37
  - Camber and Caster
    38
  - Brake System Inspection
    40
  - Brake Pad Inspection
    41
  - Rear Axle
    43
  - Suspension Spring Preload Adjustment
    44
  - Front Suspension
    44
  - Rear Suspension
    44
- Wheel Removal / Installation
  45
  - Wheel Removal Front or Rear
    45
  - Tire Pressure
    46
- Tire Inspection
  46
Table of Contents

47
- Engine Service Data
  48
- Torque Patterns
  50
- Engine Removal
  51
  - Accessible Components
    51
- Piston Identification
  51
- Engine Installation Notes
  52
  - Honing to Deglaze
    52
- Engine Lubrication
  53
- Oil Pressure Test
  53
  - Honing to Oversize
    53
- Engine Exploded View
  56
  - Cam Chain Tensioner Inspection
    57
  - Camshaft Removal
    59
  - Automatic Compression Release Installation
    60
  - Camshaft Inspection
    60
  - Cylinder Head Removal
    61
  - Cylinder Head Inspection
    61
  - Cylinder Head Warpage
    62
  - Cylinder Head Disassembly
    62
  - Valve Inspection
    63
  - Valve Seat Reconditioning
    64
  - Combustion Chamber
    64
  - Cylinder Head Assembly
    67
- Engine Bottom End Disassembly
  68
  - Valve Sealing Test
    68
  - Piston Removal
    69
  - Cylinder Inspection
    69
  - Piston Ring Installed Gap
    71
  - Crankcase Disassembly
    71
  - Oil Pump Assembly
    75
  - Crankcase Separation
    75
  - Crankshaft Inspection
    76
- Crankcase & Bearing Assembly
  77
  - Crankcase Bearing Inspection
    77
  - Crankcase Inspection
    78
  - Bearing Installation
    78
- Crankshaft End Play Inspection
  79
- Engine Assembly/Inspection/Adjustments
  79
  - Crankshaft Installation
    80
  - Crankcase Reassembly
    80
  - Piston Ring Installation
    81
  - Piston Installation
    81
  - Cylinder Head Installation
    82
  - Cylinder Installation
    82
  - Cam Chain Tensioner Installation
    87
  - Recoil Assembly
    91
- Spark Plug Fouling Checklist
  92
- Troubleshooting
  92
Engine Notes

95
- Fuel Pump Exploded View
  97
- Fuel Flow Diagram
  98
  - Jetting Guidelines
    99
- Carburetor Jetting
  100
- CV Carburetor System Function (4 Cycle)
  100
- Pilot Screw
  100
  - Mikuni Jet Part Numbers
    100
- Assembly, CV Carburetor
  101
  - Mikuni CV Carb Operation
    101
  - Float System
    102
  - Main System
    103
  - Carburetor Cleaning
    105
  - Carburetor Inspection
    105
  - Carburetor Assembly
    106
  - Float Height Adjustment
    107
- Needle and Seat Leakage Test
  107
- Fuel Level
  108
- Fuel Pump Service
  108
  - Fuel Pump Disassembly
    108
- Troubleshooting
  109
Fuel System/Carburetion Notes

111
- Trail Boss Body Assembly Exploded View
  112
  - Front Cab Assembly
    112
- Trail Blazer Body Assembly Exploded View
  113
- Steering Assembly, Exploded View
  114
- Cover/Panel Removal
  115
- Side Panel Removal
  116
- A-Arm Replacement
  117
- Concentric Swing Arm Removal
  118
- Concentric Swing Arm Assembly/Installation
  119
- Strut Assembly
  120
  - Front Strut Cartridge Replacement
    121
  - Ball Joint Replacement
    121
- Decal Replacement
  123
- Steering Post Assembly
  123
Body / Steering / Suspension Notes

125
- Pvt System Fastener Torques
  126
  - Drive Clutch Operation
    126
- PVT System Operation Overview
  126
  - Driven Clutch Operation
    126
- Special Tools and Supplies
  126
- PVT Drying
  127
- PVT Maintenance/Inspection
  127
- PVT Disassembly
  129
- PVT Assembly
  130
- Drive Clutch Exploded View
  131
- PVT Sealing and Ducting Components
  131
- Drive Clutch Spring Specifications
  132
- Shift Weights
  133
- Drive Clutch Disassembly/Inspection
  134
- Drive Clutch Inspection
  134
- Drive Clutch Assembly
  136
- Drive Belt Tension
  137
- Drive Belt Removal/Inspection
  138
- Clutch Alignment /Offset
  139
  - Clutch Offset
    140
- Drive Belt Installation
  139
- Drive Clutch Bushing Service
  140
- Driven Clutch Disassembly/Inspection
  143
- Driven Clutch Assembly
  144
- Troubleshooting
  147
Table of Contents

149
- Front Hub Disassembly/Inspection
  150
  - Final Drive
    150
- Front Hub Assembly
  152
- Front Hub Installation
  152
- Front Hub Exploded View
  154
- Rear Axle Removal
  155
- Rear Housing Removal
  158
- Rear Housing Disassembly
  159
- Rear Housing Installation
  159
Table of Contents

161
- Special Tools
  162
- Torque Specifications
  162
  - Transmission Installation
    162
- Transmission Disassembly
  162
  - Transmission Removal
    162
- Transmission Assembly
  165
- Transmission Exploded View
  167
- Troubleshooting
  167
  - Troubleshooting Checklist
    167
Transmission Transmission Exploded View

169
- Hydraulic Brake System Operation
  171
- Brake System Service Notes
  172
- Brake Noise Troubleshooting
  173
- Hydraulic Caliper Bleeding
  173
- Brake Bleeding / Fluid Change
  174
- Master Cylinder Removal
  176
- Master Cylinder Installation
  177
- Front Pad Removal
  178
- Brake Burnishing
  179
- Front Pad Installation
  179
- Front Disc Inspection
  180
- Front Caliper Disassembly
  181
- Front Caliper Removal
  181
- Front Caliper Inspection
  182
- Front Caliper Reassembly
  182
- Front Caliper Installation
  183
  - Brake Burnishing Procedure
    186
- Rear Caliper Removal/Inspection
  187
- Rear Caliper Assembly
  188
- Rear Caliper Exploded View
  190
- Troubleshooting
  192
  - Electrical Service Notes
    194
  - Gear Position Indicator
    195
  - Fan Motor Current Draw
    203
  - Etc Operation Test
    204
  - Alternator Output Test
    210
  - Battery Identification
    211
  - Battery Charging
    212
  - Battery Testing
    213
  - Conventional Battery Installation
    215
  - Conventional Battery Testing
    215
  - Conventional Battery Specific Gravity Test
    216
  - Headlight Adjustment
    218
  - Headlight Lamp Replacement
    218
  - Brake Light Switch
    219
  - Headlamp Switch
    219
  - Voltage Drop Test
    221
  - Starter Motor Disassembly
    222
  - Armature Testing
    224
  - Starter Drive
    225

Advertisement

Polaris 2009 Trail Blazer 330 Owner's Manual

Polaris 2009 Trail Blazer 330 Owner's Manual (122 pages)

Polaris Industries All-Terrain Vehicles Owner's Manual

Brand: Polaris | Category: Offroad Vehicle | Size: 3.43 MB

Table of Contents

Table of Contents
6
Introduction
7
- Vehicle Identification Numbers
  9
- Safety Training
  10
Safety
12
- Eye Protection
  12
- Equipment Modifications
  12
- Safety Warnings
  13
- Operating Without Instruction
  13
- Age Restrictions
  13
- Handling Gasoline
  14
- Exposure to Exhaust
  14
- Protective Apparel
  15
- Carrying a Passenger
  15
- Operating on Pavement
  16
- Operating on Public Roads
  16
- Physical Control of the Atv
  17
- Turning Improperly
  17
- Jumps and Stunts
  17
- Improper Hill Climbing
  17
- Descending Hills Improperly
  18
- Crossing Hillsides
  18
- Stalling While Climbing a Hill
  19
- Operating on Steep Hills
  19
- Operating on Slippery Terrain
  20
- Operating in Unfamiliar Terrain
  20
- Improper Tire Maintenance
  21
- Skidding or Sliding
  22
- Improper Cargo Loading
  23
- Poor Visibility
  23
- Operating a Damaged Atv
  24
- Physical Skills
  24
- Hot Exhaust Systems
  24
- Unauthorized Use of the Atv
  24
- General Warning
  25
- Discretionary Warning
  26
- Tire Pressure/Load Warning
  27
- No Passenger Warning
  27
- Reverse Override Warning
  28
- Clutch Cover Warning
  28
- Age 16 Warning
  28
- Override Switch
  29
- Engine Stop Switch
  29
- Main Key Switch
  29
Features and Controls
30
- Headlight Switch
  30
- Indicator Lights
  30
- Brake Lever
  32
- Parking Brake
  33
- Brake Fluid
  35
- Hand Brake
  36
- Fuel Filter
  37
Recoil Starter
38
Operation
40
- Safe Operation Practices
  42
- Trail Etiquette
  43
- Pre-Ride Checklist
  44
- Starting the Engine
  45
- Driving Procedures
  47
- Turning the Vehicle
  48
- Driving on Slippery Surfaces
  49
- Driving Uphill
  50
- Driving Downhill
  52
- Driving over Obstacles
  54
- Driving through Water
  55
- Driving in Reverse
  57
- Parking on an Incline
  58
- Hauling Cargo
  59
- Towing Loads
  60
- Crankcase Emission Control System
  61
- Electromagnetic Interference
  61
- Exhaust Emission Control System
  61
- Noise Emission Control System
  61
Emission Control Systems
61
Periodic Maintenance Chart
62
Maintenance
62
- Lubrication Guide
  66
- Polaris Products
  66
- Engine Oil
  67
  - Oil Level
    67
  - Oil Recommendations
    67
  - Oil and Filter Change
    68
  - Transmission Oil
    69
  - Oil Change
    70
  - Recoil Housing
    71
- Brake Inspections
  72
  - Toe Alignment
    73
  - Camber and Caster
    74
  - Rear Spring
    74
  - Steering Assembly
    75
  - Throttle Cable Freeplay
    75
  - Front Wheel Hub Tightening
    76
  - Tire Tread Depth
    76
  - Wheel Installation
    77
  - Wheel Removal
    77
  - Wheel Nut Torque Specifications
    78
- Air Filter
  79
- Drive Chain
  81
- Drive Chain Lubrication
  81
- Rear Drive Chain Slack
  82
- Headlamp Replacement
  84
  - Indicator Lamp Replacement
    85
  - Spark Plug Inspection
    86
  - Spark Plugs
    86
  - Spark Plug Condition
    87
  - Vehicle Immersion
    88
  - Spark Arrestor
    89
  - Pvt System
    90
  - Pvt Drying
    92
  - Battery Removal
    94
  - Battery Installation
    95
  - Battery Storage
    96
- Cleaning and Storage
  99
- Polishing the Vehicle
  100
- Storage Tips
  102
- Transporting the Vehicle
  105
Polaris Products
106
- Drive Belt Wear/Burn
  107
Troubleshooting
108
Specifications
112
- Jetting Chart
  112
- Clutching Chart
  112
Limited Warranty
113
Warranty
114
Maintenance Log
119
Maintenance Log
120
Index
121
Index
122

Advertisement

Related Products

Polaris Categories

Offroad Vehicle Swimming Pool Vacuum Utility Vehicle Automobile Accessories Snowmobiles

More Polaris Manuals