PIAGGIO X8 125 Scooter Parts Manuals

Manuals and User Guides for PIAGGIO X8 125 Scooter Parts. We have 2 PIAGGIO X8 125 Scooter Parts manuals available for free PDF download: Workshop Manual, Manual

PIAGGIO X8 125 Workshop Manual (288 pages)

Brand: PIAGGIO | Category: Scooter | Size: 18 MB

Product View
4
Index of Topics
5
Characteristics
6
Safety Rules
7
Maintenance Rules
7
Vehicle Identification
7
Dimensions and Mass
8
Dimensions and Weight
8
Transmission
9
Capacities
9
Frame and Suspensions
10
Brakes
10
Wheels and Tyres
10
125Cc Version
10
Tyre Pressure
10
Tightening Torques
12
Front Brake
12
Rear Suspension
13
Crankcase and Crankshaft
13
Overhaul Data
14
Assembly Clearances
14
Cylinder-Piston Assy
15
Crankcase-Crankshaft-Connecting Rod
16
Slot Packing System
17
Compression Ratio, 125 Models
17
Compression Ratio, 200 Models
18
Oversizes
21
Products
22
Tooling
23
Appropriate Tools
24
Maintenance
35
Maintenance Chart
36
After 1,000 Km
36
After 6,000 Km
36
After 12,000 Km; 60,000 Km
36
At 18,000 Km and at 54,000 Km (Version 125 CC)
37
At 18,000 Km and at 54,000 Km (Version 200 CC)
37
After 24,000 Km and after 48,000 Km (125 Cm3 Version)
37
At 24,000 Km and at 48,000 Km (Version 200 CC)
38
At 30,000 Km and at 42,000 Km and at 66,000 Km
38
At 36,000 Km (Version 125 CC)
38
At 36,000 Km (Version 200 CC)
39
After 72,000 Km
39
Checking the Spark Advance
40
Spark Advance Variation
41
Spark Plug
43
Hub Oil
44
Check
45
Replacement
45
Air Filter
46
Engine Oil
46
Checking the Ignition Timing
48
Checking the Valve Clearance
49
Headlight Adjustment
49
CO Check
50
SAS Filters Inspection and Cleaning
52
Troubleshooting
56
Troubleshooting
57
Transmission and Brakes
59
Steering and Suspensions
60
Rear Wheel
61
Controls
61
Electrical System
62
Electric System
63
Conceptual Diagrams
64
Ignition
65
Headlights and Automatic Starter Section
66
Battery Recharge and Starting
67
Level Indicators and Enable Signals Section
68
Turn Signal Lights
69
Checks and Inspections
70
Immobiliser
70
Virgin Circuit
72
Diagnostic Codes
72
Diagnostic Code-2 Flashes
73
Diagnostic Code-3 Flashes
74
Ignition Circuit
74
No Spark Plug
75
High Voltage Coil Secondary Resistance Value
76
Electric Characteristic
76
Pick-Up Voltage Value
76
Stator Check
76
Minimum Oil Pressure Switch Check
77
Pick-Up Check
77
Voltage Regulator Check
78
Recharge System Voltage Check
78
Choke Inspection
78
Lights List
79
Fuses
80
Dashboard
81
Sealed Battery
82
Instructions for the Battery Refresh after Open-Circuit Storage
82
Commissioning a New Dry-Charged Battery
83
Connectors
84
Engine from Vehicle
86
Exhaust Assy. Removal
87
Removal of the Engine from the Vehicle
87
Locking Torques (N*M)
90
Engine
91
Automatic Transmission
92
Transmission Cover
92
Air Duct
92
Removing the Driven Pulley Shaft Bearing
93
Refitting the Driven Pulley Shaft Bearing
94
Baffle Roller
94
Metallic Roller
94
Removal and Refitting
94
Removing the Driven Pulley
95
Inspecting the Clutch Drum
95
Checking the Bell Working Surface Eccentricity
95
Removing the Clutch
96
Inspecting the Clutch
97
Pin Retaining Collar
98
Removing the Driven Half-Pulley Bearing
98
Inspecting the Driven Fixed Half-Pulley
99
Inspecting the Driven Sliding Half-Pulley
100
Refitting the Driven Half-Pulley Bearing
101
Refitting the Driven Pulley
102
Inspecting the Clutch Spring
103
Refitting the Clutch
103
Drive-Belt
106
Removing the Driving Pulley
107
Driving Pulley Removal
107
Inspecting the Rollers Case
108
Refitting the Driving Pulley
109
Refitting the Transmission Cover
111
End Gear
112
Removing the Hub Cover
112
Removing the Wheel Axle
112
Removing the Hub Bearings
112
Removing the Wheel Axle Bearings
113
Inspecting the Hub Shaft
114
Inspecting the Hub Cover
114
Refitting the Wheel Axle Bearing
115
Refitting the Hub Cover Bearings
116
Refitting the Ub Cover
117
Flywheel Cover
118
Removing the Stator
118
Refitting the Stator
119
Refitting the Flywheel Cover
119
Flywheel and Starting
119
Removing the Flywheel Magneto
120
Inspecting the Flywheel Components
120
Refitting the Flywheel Magneto
120
Refitting the Starter Motor
121
Cylinder Assy. and Timing System
121
Removing the Intake Manifold
121
Removing the Rocker-Arms Cover
122
Removing the Timing System Drive
122
Removing the Cam Shaft
124
Removing the Cylinder Head
125
Removing the Valves
125
Removing the Cylinder-Piston Assy.
125
Inspecting the Small End
127
Inspecting the Wrist Pin
128
Inspecting the Piston
130
Inspecting the Piston Rings
130
Removing the Piston
131
Choosing the Gasket
132
Refitting the Piston Rings
133
Refitting the Cylinder
133
Inspecting the Cylinder Head
134
Inspecting the Timing System Components
135
Inspecting the Valve Sealings
135
Inspecting the Valve Housings
136
Inspecting the Valves
136
Inspecting the Springs and Half-Cones
138
Refitting the Valves
138
Inspecting the Cam Shaft
139
Refitting the Head and Timing System Components
140
Timing System Components Assembly
142
Refitting the Rocker-Arms Cover
144
Refitting the Intake Manifold
144
Crankcase-Crankshaft
144
Splitting the Crankcase Halves
144
Fitting Clearance
146
Standard Diameter
147
Inspecting the Crankshaft Alignment
147
Inspecting the Crankcase Halves
149
Inspecting the Crankshaft Plain Bearings
150
Refitting the Crankcase Halves
152
Lubrication Circuit
152
Oil Pressure Check
154
Crankshaft Oil Seals
155
Oil Pump
156
Removing the Oil Sump
156
Inspecting the By-Pass Valve
157
Refitting the Oil Sump
157
SAS Valve
158
Inspecting the One-Way Valve
158
Inspecting the Cut-Off
159
Fuel Supply
160
Removing the Carburettor
160
Kehin
160
Walbro
166
Refitting the Carburettor
171
Intake Valve
174
In Valve
174
Level Check
177
Inspecting the Valve and Needle
179
Inspecting the Automatic Choke Device
183
Adjusting the Idle
186
Suspensions
189
Removing the Front Wheel
190
Front Wheel Hub Overhaul
190
Refitting the Front Wheel
192
Handlebar
193
Removal
193
Refitting
193
Front Fork
194
Overhaul
194
Spring Length Check
195
Steering Bearing
199
Removing the Rear Wheel
202
Swing-Arm
202
Shock Absorbers
203
Braking System
205
Rear Brake Calliper
206
Functioning
208
The Brake Pad Lock Spring
208
Front Brake Disc
209
Front/Rear Disc Replacement
209
Front Brake Pads
210
Rear Brake Pads
211
Fill
211
Front
211
Front Brake Pump
212
Cooling System
214
Circuit Diagram
215
Water Pump-Overhaul
215
Check Components
215
Water Pump Ceramic Seal
217
Thermostat
219
Chassis
222
Seat
223
Side Fairings
223
Driving Mirrors
224
Rear Handlebar Cover
224
Instrument Panel
224
Front Handlebar Cover
225
Headlight Assy.
225
Frame Central Cover
226
Legshield
227
Knee-Guard
228
Front Wheel Housing
228
Taillight Assy.
229
License Plate Light
229
Footrest
230
License Plate Holder
231
Helmet Bay
232
Handles and Top Side Fairings
234
Flyscreen
234
Analogue Instrument Panel Support
235
Pre-Delivery
236
Aesthetic Inspection
237
Tightening Torques Inspection
237
Lock Check
237
Safety Locks
237
Levels Check
238
Road Test
238
Static Test
239
Functional Inspection
239
Time
240
Engine View
241
Crankcase
242
Crankshaft
243
Cylinder Assy.
244
Cylinder Head Assy.
245
Rocker Arms Support Assy.
246
Cylinder Head Cover
247
Chain Tensioner
248
Oil Filter
249
Driven Pulley
250
Oil Pump View
251
Final Gear Assy.
252
Final Reduction
252
Driving Pulley
253
Transmission Cover View
254
Starter Motor
255
Flywheel Magneto
256
Belt Cooling Duct
257
Carburettor
258
Exhaust Pipe
259
Air Cleaner
260
Frame
261
Centre-Stand View
262
Legshield Spoiler
263
Side Fairings View
264
Rear Cover
265
Central Cover
266
Mudguard
267
Fuel Tank
268
Rear Shock-Absorber
269
Handlebar Covers
270
Handlebar Components
271
Swing-Arm View
272
Seat View
273
Instrument Panel + Commands on Handlebar
274
Locks
275
Taillight
276
Headlight
277
Front Wheel View
278
Grease Tone Wheel or Drive
278
Rear Wheel View
279
Fuel Pump
280
Electric Devices
281
Helmet Bay View
282
Rear Side Fairings
283
Front Suspension
284
Cooling System View
285
Braking System View
286
Index
287

PIAGGIO X8 125 Manual (88 pages)

Brand: PIAGGIO | Category: Scooter | Size: 0.83 MB

Table of Contents
5
Vehicle

7
- Dashboard
  8
- Analogueinstrumentpanel
  9
- Clock
  10
  - Settingthehour/Minutesfunction
    10
- Keyswitch
  11
  - Lockingthesteeringwheel
    11
  - Releasingthesteeringwheel
    11
- Switchdirectionindicators
  12
- Hornbutton
  12
- Lightswitch
  13
- Start-Upbutton
  13
- Enginestopbutton
  14
- Theimmobilizersystem
  14
  - Keys
    14
  - Programmingtheimmobilizersystem
    15
- Powersupplysocket
  18
- Thesaddle
  18
  - Openingthesaddle
    19
  - Openingthesaddletoaccessthehelmetcompartmentinanemerge Ncy
    20
- Identification
  20
- Reartopboxopeningbutton
  21
Use

23
- Refuelling
  24
- Tyrepressure
  25
- Shockabsorbersadjustment
  27
- Runningin
  28
- Startinguptheengine
  28
  - Precautions
    30
- Difficultstartup
  30
- Stoppingtheengine
  31
- Stand
  32
- Automatictransmission
  32
- Safedriving
  33
Maintenance

37
- Engineoillevel
  38
  - Engineoillevelcheck
    38
  - Engineoiltop-Up
    38
  - Warninglight(Insufficientoilpressure) (03_02
    39
  - Engineoilchange
    39
- Huboillevel
  40
- Tyres
  43
- Sparkplugdismantlement
  44
- Removingthesides
  45
- Removingtheairfilter
  48
- Airfiltercleaning
  48
- Secondaryairsystem
  49
- Coolingfluidlevel
  50
- Checkingthebrakeoillevel
  52
  - Brakingsystemfluidtopup
    53
- Battery
  54
  - Useofanewbattery
    54
  - Checkingtheelectrolytelevel
    55
- Long Periods of Inactivity
  55
- Fuses
  56
- Frontlightgroup
  61
  - Headlightadjustment
    62
- Frontdirectionindicators
  63
- Rearopticalunit
  64
- Rearturnindicators
  65
- Numberplatelight
  65
- Helmetcompartmentlightingbulb
  66
- Rear-Viewmirrors
  66
- Frontandreardiscbrake
  66
- Puncture
  67
  - Delveicolo
    68
  - Cleaningthevehicle
    69
Technicaldata

73
- Toolkit
  77
Sparepartsandaccessories

79
- Warnings
  80
Scheduledmaintenance

83
- Scheduledservicingtable
  84

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PIAGGIO X8 125 Scooter Parts Manuals

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