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Original Prusa i3 MK3.9 3D Printer Kit Manuals
Manuals and User Guides for Original Prusa i3 MK3.9 3D Printer Kit. We have
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Original Prusa i3 MK3.9 3D Printer Kit manual available for free PDF download: Manual
Original Prusa i3 MK3.9 Manual (216 pages)
Brand:
Original Prusa
| Category:
3D Printers
| Size: 40.5 MB
Table of Contents
Table of Contents
1
1 Introduction
9
STEP 1 Preparing the Upgrade Kit
10
STEP 2 Getting the Necessary Tools
10
STEP 3 Additional Utilities for this Guide
11
STEP 4 Labels Guide
11
STEP 5 Spare Bag
12
STEP 6 Printed Parts - Versioning
12
STEP 7 Printed Parts - Self Printing
13
STEP 8 Printable Parts - Silver to Black PSU
14
STEP 9 Printed Parts Post-Processing
15
STEP 10 We Are here for You
16
Step 11 - Pro Tip: Inserting the Nuts
17
STEP 12 View High Resolution Images
17
STEP 13 Important: Electronics Protection
18
STEP 14 Reward Yourself
19
STEP 15 How to Successfully Finish the Assembly
20
STEP 16 Prepare Your Desk
21
1A. Parts Check
22
STEP 1 Introduction
23
STEP 2 Preparing the Printer
23
STEP 3 Heatbed Inspection
24
STEP 4 X-Axis Smooth Rods Inspection
24
STEP 5 Y-Axis Smooth Rods Inspection
25
STEP 6 Printer Frame Inspection
25
STEP 7 Can I Open the Haribo
26
1B. Printer Disassembly
27
STEP 1 Tools Necessary for this Chapter
28
STEP 2 Opening the Electronics Box
28
STEP 3 Disconnecting Cables
29
STEP 4 Removing the Einsy-Base
29
STEP 5 Removing the Einsy-Door
30
STEP 6 Removing the Heatbed
30
STEP 7 Dismantling Cable Management
31
STEP 8 Removing the LCD Assembly
31
STEP 9 Dismantling the Y-Axis: Removing the Belt
32
STEP 10 Removing the Y-Axis Assembly
32
Step 11 - Removing the Z-Axis-Tops
33
STEP 12 Removing the Cable-Holder
33
STEP 13 Removing the X-Axis Assembly
34
STEP 14 Removing the Z-Axis Motors
34
STEP 15 Removing the Z-Axis-Bottoms
35
STEP 16 Removing the Y-Motor
35
STEP 18 Disassembling the Y-Carriage: Belt
36
STEP 19 Dissasembling the Y-Carriage: Rod Holders
37
STEP 20 Disassembling the Y-Carriage: Bearings
37
STEP 21 Disassembling the X-Axis: Removing the Pulley
38
STEP 22 Removing the X-Axis Motor
38
STEP 24 Removing the X-Axis Bearings
39
STEP 26 for New Users of Black PSU
40
STEP 27 Parts Summary I
41
Step 28 - Parts Summary
41
STEP 29 Don't Throw Away
42
STEP 30 Can I Take a Gummy Bear yet
42
STEP 31 Well Done
43
1C. Parts Preparation
44
STEP 1 Tools Necessary for this Chapter
45
STEP 2 Removing the Heatbed Cable Cover
45
STEP 4 New Heatbed Thermistor: Parts Preparation
46
STEP 5 Preparing the Heatbed and Thermistor
47
STEP 6 Covering the Thermistor
47
STEP 7 Fixing the Thermistor in Place
48
STEP 8 M3Nes Nuts: Parts Preparation
48
STEP 9 Inserting the M3Nes Nuts
49
Step 11 - Installing the Cable Clips
50
STEP 12 Installing the Cable Clips
50
STEP 13 PG-Front-Case: Parts Preparation
51
STEP 14 Assembling the PG-Front-Case
51
STEP 15 Stickers and Labels: Parts Preparation I
52
Step 16 - Stickers and Labels: Parts Preparation
52
STEP 17 Xlcd-Cover Sticker (Optional)
53
Step 18 - Xlcd-Cover Sticker (Optional)
53
STEP 19 PG-Case Sticker (Optional)
54
Step 20 - PG-Case Sticker (Optional)
54
STEP 21 Sticking the Serial Number Label
55
STEP 22 Safety Label (Optional)
55
STEP 23 Parts Summary I
56
Step 24 - Parts Summary
56
STEP 25 Don't Throw Away
57
STEP 26 Still no Sweets
57
STEP 27 That's It
58
2 Frame Assembly
59
STEP 1 Tools Necessary for this Chapter
60
STEP 2 Xbuddy Box: Parts Preparation
60
STEP 3 Mounting the Xbuddy Box: Parts Preparation
61
STEP 4 Mounting the Xbuddy Box
61
Step 5 - Mounting the Xbuddy Box
61
Step 6 - Mounting the Xbuddy Box
62
STEP 8 Mounting the Xbuddy Board
63
STEP 9 Attaching the Zip Ties
64
STEP 10 Preparing Y-Belt-Idler (Part 1)
64
Step 11 - Preparing Y-Belt-Idler (Part 2)
65
STEP 12 Mounting the Y-Belt-Idler
65
STEP 13 Assembling the y Motor: Parts Preparation
66
STEP 15 Assembling the Y-Motor-Holder
67
Step 16 - Assembling the Y-Motor-Holder
67
STEP 17 Attaching the Y-Motor-Holder
68
STEP 18 Haribo
69
3 X-Axis & X-Carriage Assembly
70
STEP 1 Tools Necessary for this Chapter
71
STEP 2 X-Axis Assembly: Parts Preparation
71
STEP 3 Assembling the X-End-Motor
72
Step 4 - Assembling the X-End-Motor
72
STEP 5 Assembling the X-End-Idler
73
Step 6 - Assembling the X-End-Idler
73
STEP 7 Assembling the X-End-Idler
74
STEP 8 Mounting the Bearings: Parts Preparation
74
STEP 9 Mounting the Bearings: Parts Preparation (Lubricating)
75
STEP 10 Lubricating the Bearing
75
Step 11 - Lubricating the Bearing
76
STEP 12 Inserting the Bearings: X-End-Motor
76
STEP 13 Inserting the Bearings: Bearing Pads
77
STEP 14 Covering the Bearings: X-End-Motor
77
STEP 15 Inserting the Bearings: X-End-Idler
78
STEP 16 Assembling the X-Axis: Parts Preparation
78
STEP 17 Assembling the X-Axis: Marking the Bearings
79
STEP 18 Assembling the X-Axis: Parts Preparation (Lubricating)
79
STEP 19 Lubricating the Bearing
80
STEP 20 Lubricating the Bearing
80
STEP 21 Assembling the X-Axis: Inserting Smooth Rods
81
STEP 22 Assembling the X-Axis: Mounting the X-End-Motor
81
STEP 23 Assembling the X-Carriage: Parts Preparation
82
STEP 24 Assembling the X-Carriage
82
STEP 25 Attaching the Spacers
83
Step 26 - Attaching the Spacers
83
STEP 27 Assembling the X-Carriage-Clip: Parts Preparation
84
STEP 30 Attaching the X Motor: Parts Preparation
86
STEP 32 Attaching the X Motor: Mounting the Pulley
87
STEP 33 Guiding the X Belt: Parts Preparation
87
STEP 34 Guiding the X Belt: X-End-Idler
88
STEP 35 Guiding the X Belt: X-End-Motor
88
STEP 36 Guiding the X Belt: X-Carriage
89
STEP 37 Assembling the X-Carriage: Final Check
89
STEP 38 Haribo
90
4 Z-Axis Assembly
91
STEP 1 Tools Necessary for this Chapter
92
STEP 2 Assembling the Z-Bottoms: Parts Preparation
92
STEP 3 Assembling the Z-Bottoms
93
STEP 4 Z Motor Assembling: Parts Preparation
93
STEP 5 Attaching the Rubber Pads
94
STEP 6 Installing the Z Motors
94
STEP 7 Z Motor Cable Adapter: Parts Preparation
95
STEP 9 Connecting the Z Motors
96
STEP 10 Mounting the X-Axis Assembly: Parts Preparation
96
STEP 11 Mounting the X-Axis and Smooth Rods
97
STEP 12 Assembling the X-Axis and Smooth Rods
97
STEP 13 Installing the X-Axis Assembly
98
STEP 14 Assembling the Trapezoidal Nuts
98
STEP 15 Installing the Z-Top Parts: Parts Preparation
99
STEP 16 Placing the Z-Top Parts
99
STEP 17 Loveboard: Parts Preparation
100
STEP 18 Assembling the Loveboard
100
STEP 19 Connecting the Extruder Main Cable
101
STEP 20 Mounting the Extruder Main Cable
101
STEP 21 Connecting the Extruder Main Cable: Parts Preparation
102
STEP 22 Connecting the Extruder Main Cable
102
STEP 23 Covering the X-Carriage: Parts Preparation
103
STEP 24 Covering the X-Carriage: Inserting the Nylon Filament
103
STEP 25 Attaching the X-Cover-Back
104
STEP 26 Guiding the Main-Cable: Parts Preparation
105
STEP 27 Wraping the Extruder Main Cable
106
STEP 28 Wrapping the Textile Sleeve
106
STEP 29 Ext-Cable-Holder: Parts Preparation
107
Step 30 - Ext-Cable-Holder: Parts Preparation
107
STEP 31 Wrapping the X Motor Cable
108
STEP 32 Attaching the Ext-Cable-Holder
108
STEP 33 Assembling the Ext-Cable-Holder
109
Step 34 - Assembling the Ext-Cable-Holder
109
STEP 35 Connecting the X Motor Cable Adapter
110
STEP 36 Attaching the Ext-Cable-Holder
110
STEP 37 Reward Yourself
111
STEP 38 here It Is
111
5 Nextruder Assembly
112
STEP 1 Tools Necessary for this Chapter
113
STEP 2 Filament Sensor: Parts Preparation
113
STEP 3 Assembling the Filament Sensor
114
Step 4 - Assembling the Filament Sensor
114
STEP 5 Nextruder Idler Assembly: Parts Preparation
115
STEP 6 Assembling the Extruder Idler
115
STEP 7 Assembling the Extruder: Parts Preparation I
116
Step 8 - Assembling the Extruder: Parts Preparation
116
STEP 9 Assembling the Extruder
117
STEP 10 Assembling the Gearbox
117
Step 11 - Assembling the PG-Ring
118
STEP 12 Assembling the PG-Assembly
118
STEP 13 Checking the PG-Assembly
119
STEP 14 Assembling the Nextruder Idler
119
STEP 15 Covering the Planetary Gear
120
STEP 16 Assembling the Idler-Swivel: Parts Preparation
120
STEP 17 Assembling the Idler-Swivel
121
STEP 18 Assembling the Idler-Nut
121
STEP 19 Mounting the Idler-Swivel Assembly
122
STEP 20 Attaching the Extruder: Parts Preparation
122
STEP 21 Assembling the Heatsink
123
STEP 22 Attaching the Extruder
123
STEP 23 Connecting the NTC Thermistor
124
STEP 24 Assembling the Hotend Fan: Parts Preparation
124
STEP 25 Assembling the Hotend Fan
125
STEP 26 Inserting the Hotend Assembly: Parts Preparation
125
STEP 27 Inserting the Hotend Assembly
126
STEP 28 Connecting the Hotend Cables
126
STEP 29 Assembling the Fan-Door: Parts Preparation
127
STEP 30 Assembling the Fan Door
127
STEP 31 Assembling the Fan-Door
128
Step 32 - Assembling the Fan-Door
128
STEP 33 Assembling the Fan-Door
129
STEP 34 Assembling the Fan-Door
129
STEP 35 Connecting the Extruder Cables
130
STEP 36 Connecting the Print Fan
130
STEP 37 Loveboard: Wiring Check
131
STEP 38 Covering the Loveboard: Parts Preparation
131
STEP 39 Covering the Loveboard
132
Step 40 - Covering the Loveboard
132
STEP 41 Tensioning the X-Axis Belt
133
STEP 42 Belt Tension Check
134
STEP 43 Testing the X-Axis Belt
134
STEP 44 Haribo Time
135
STEP 45 the Extruder Is Assembled
135
6 Xlcd Assembly
136
STEP 1 Tools Necessary for this Chapter
137
STEP 2 Xlcd Assembly: Parts Preparation
137
STEP 3 Xlcd Assembly: Parts Preparation (Part 2)
138
STEP 4 Xlcd Assembly: Inserting the Square Nuts
138
STEP 5 Installing the Xreflector Sticker
139
STEP 6 Assembling the Xlcd-Support-Right
139
STEP 7 Installing the PE Faston
140
STEP 8 Assembling the Xlcd-Support-Left
140
STEP 9 Xlcd Cables: Parts Preparation
141
STEP 10 Connecting the PE Cable
141
Step 11 - Attaching the Knob
142
STEP 12 Attaching the Xlcd Assembly
142
STEP 13 Guiding the Xlcd Cable
143
STEP 14 Black Vs Silver PSU
143
STEP 15 Connecting the PSU (Black PSU): Parts Preparation
144
STEP 16 Connecting the PSU (Black PSU): PE Cable
144
STEP 17 Power Cables Info (Black PSU)
145
STEP 18 Connecting the PSU (Black PSU)
146
STEP 19 Connecting the Power Panic (Black PSU)
147
STEP 20 Guiding the Z Motor Right Cable (Black PSU)
147
STEP 21 Guiding the Power Cable Bundle (Black PSU)
148
STEP 22 Guiding the Power Cables (Black PSU)
148
STEP 23 y Motor Cable Adapter (Black PSU): Parts Preparation
149
STEP 24 Connecting the X and y Motor Cables (Black PSU)
149
STEP 25 Connecting the PSU Cable (Black PSU): Parts Preparation
149
STEP 26 Connecting the PSU Cables (Black PSU): PE Cable
150
STEP 27 Connecting the PSU Cables (Black PSU)
150
STEP 28 PSU - PE Cable (Silver PSU): Parts Preparation
151
STEP 29 Inserting M3Nes Nut (Silver PSU)
151
STEP 30 Guiding the PE Cable (Silver PSU)
152
STEP 31 Connecting the PE Cables (Silver PSU)
152
STEP 32 Connecting the Extended PE Cable (Silver PSU)
153
STEP 33 Guiding the Z Motor Right Cable (Silver PSU)
153
STEP 34 Guiding the Power Cable Bundle (Silver PSU)
154
STEP 35 Guiding the Power Cables (Silver PSU)
154
STEP 36 Power Panic Extended Cable (Silver PSU): Parts Preparation
155
STEP 37 Extending the Power Panic Cable (Silver PSU)
155
STEP 38 y Motor Cable Adapter (Silver PSU): Parts Preparation
156
STEP 39 Connecting the X and y Motor Cables (Silver PSU)
156
STEP 40 Connecting the PE Cable (Silver PSU)
157
STEP 41 Connecting the PSU Cables (Silver PSU)
157
STEP 42 Connecting the Power Panic Cable (Silver PSU)
158
STEP 43 Securing the PSU Cables
158
STEP 44 Guiding the Z Motor Left Cable
159
STEP 45 Connecting the Xlcd Cables
159
STEP 46 Connecting the Extruder Main Cable
160
STEP 47 Time for Energy Delivery
160
STEP 48 Almost There
161
7 Y-Carriage & Heatbed Assembly
162
STEP 1 Tools Necessary for this Chapter
163
STEP 2 Heatbed Cable Assembly: Parts Preparation
164
STEP 3 Heatbed Cable Assembly (Part 1)
164
STEP 4 Heatbed Cable Assembly (Part 2)
165
STEP 5 Heatbed Cable Assembly (Part 3)
165
STEP 6 Covering the Heatbed Cables: Parts Preparation
166
STEP 7 Assembling the Heatbed-Cable-Cover-Bottom
166
STEP 8 Assembling the Heatbed-Cable-Cover: Nylon Filament
167
STEP 9 Assembling the Heatbed-Cable-Cover-Bottom
167
STEP 10 Assembling the Heatbed-Cable-Cover-Top
168
Step 11 - Wrapping the Textile Sleeve
168
STEP 12 Y-Carriage Variations
169
STEP 13 Y-Carriage (Old): Parts Preparation
169
STEP 14 Y-Carriage (Old): Parts Preparation (Lubricating)
170
STEP 15 Lubricating the Bearing (Old)
170
STEP 16 Lubricating the Bearing (Old)
171
STEP 17 Assembling the Bearing Clips (Old)
171
STEP 18 Installing the Bearing on the Y-Carriage (Old)
172
STEP 19 Aligning the Bearing (Old)
172
STEP 20 Installing the Bearings on the Y-Carriage (Old)
173
STEP 21 Y-Axis: Smooth Rods Holders (Old)
173
STEP 22 Inserting Smooth Rods into Y-Carriage (Old)
174
STEP 23 Y-Carriage: Parts Preparation (New)
175
STEP 24 Y-Carriage (New): Parts Preparation (Lubricating)
175
STEP 25 Lubricating the Bearing (New)
176
Step 26 - Lubricating the Bearing (New)
176
STEP 27 Assembling the Bearing Clips (New)
177
STEP 28 Installing the Bearing on the Y-Carriage (New)
177
STEP 29 Aligning the Bearing (New)
178
STEP 30 Installing the Bearings on the Y-Carriage (New)
178
STEP 31 Y-Axis (New): Smooth Rods Holders
179
STEP 32 Inserting Smooth Rods into Y-Carriage (New)
179
STEP 33 Preparing Y-Rod-Holder
180
STEP 34 Mounting the Y-Rod-Holder Parts
180
STEP 35 Installing the Y-Carriage
181
STEP 36 Aligning the Smooth Rods
181
STEP 37 Assembling the y Belt: Parts Preparation
182
STEP 38 Assembling the y Belt
182
STEP 39 Assembling the y Belt
183
STEP 40 Assembling the y Belt Holder
183
STEP 41 Assembling the y Belt Tensioner
184
Step 42 - Assembling the y Belt Tensioner
184
STEP 43 Tensioning the y Belt
185
STEP 44 Belt Tension Check
185
STEP 45 Aligning the y Belt
186
STEP 46 Installing the Expansion Joints: Parts Preparation
186
STEP 47 Preparing the Expansion Joints
187
STEP 48 Installing the Expansion Joints
187
STEP 49 Attaching the Heatbed: Parts Preparation
188
STEP 50 Attaching the Heatbed
188
STEP 51 Tightening the Heatbed
189
STEP 52 Guiding the Heatbed Cables: Parts Preparation
189
STEP 53 Guiding the Heatbed Cables
190
STEP 54 Covering the Heatbed Cables
190
STEP 55 Verify All Connections Once more
191
STEP 56 Installing the ESP Module: Parts Preparation
191
STEP 57 Installing the ESP Module
192
STEP 58 Covering the Xbuddy Box: Parts Preparation
192
STEP 59 Covering the Xbuddy Box
193
Step 60 - Covering the Xbuddy Box
193
STEP 61 Assembling the Double Spool Holder (Part 1)
194
STEP 62 Assembling the Double Spool Holder (Part 2)
194
STEP 63 Assembling the Filament Guide: Parts Preparation
195
STEP 64 Filament Guide Assembly (Part 1)
195
STEP 65 Filament Guide Assembly (Part 2)
196
STEP 66 Haribo Time
196
STEP 67 That's It
197
8 Preflight Check
198
STEP 1 Attaching the Steel Sheet
199
STEP 2 Firmware Update (Part 1)
200
STEP 3 Firmware Update (Part 2)
200
STEP 4 Wizard - Selftest Start
201
STEP 5 Wizard - Loadcell Test
201
STEP 6 Wizard - Gearbox Alignment
202
STEP 7 Wizard - Filament Sensor Calibration
202
STEP 8 Wizard Complete
203
STEP 9 Reward Yourself
203
STEP 10 Loading a Filament
204
Step 11 - Printable 3D Models
204
Step 12 - Prusaslicer for MK3.9
205
STEP 13 Prusalink and Prusa Connect
205
STEP 14 Quick Guide for Your First Prints
206
STEP 15 Prusa Knowledge Base
206
Manual Changelog MK3.9 Upgrade
207
STEP 1 Version History
208
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