Olympus EPOCH 650 Manuals

Manuals and User Guides for Olympus EPOCH 650. We have 2 Olympus EPOCH 650 manuals available for free PDF download: User Manual, Getting Started Manual

Olympus EPOCH 650 User Manual (362 pages)

Ultrasonic Flaw Detector

Brand: Olympus | Category: Measuring Instruments | Size: 5.38 MB

Table of Contents

3
- List of Abbreviations
  
  11
  - DMTA-10055-01EN, Rev. A, February
    12
  - Figure I-1 Labels Location
    13
- Labels and Symbols
  
  13
- Important Information - Please Read before Use
  
  17
  - Intended Use
    17
  - Instruction Manual
    17
  - Instrument Compatibility
    18
  - Repair and Modification
    18
  - Safety Symbols
    19
  - Safety Signal Words
    19
  - Note Signal Words
    20
  - Safety
    21
  - Warnings
    21
  - Battery Precautions
    22
  - Equipment Disposal
    23
  - CE (European Community)
    23
  - WEEE Directive
    23
  - China Rohs
    24
  - Korea Communications Commission (KCC)
    24
  - EMC Directive Compliance
    24
  - FCC (USA) Compliance
    24
  - ICES-001 (Canada) Compliance
    25
  - Warranty Information
    25
  - Technical Support
    26
- Introduction
  
  27
- 1 Hardware Overview
  
  31
  - Figure 1-1 EPOCH 650 Front View
    31
    
    Figure 1-2 EPOCH 650 Rear View
    32
    
    Front Panel
    32
    
    Figure 1-3 the EPOCH 650 - Adjustment Knob Configuration
    33
    
    Figure 1-4 the EPOCH 650 - Navigation Pad Configuration
    33
    
    Adjustment Knob Configuration
    34
    
    Figure 1-5 Coarse (Left) and Fine (Right) Adjustment Selection
    34
    
    Figure 1-6 the EPOCH 650 - Adjustment Knob Configuration
    35
    
    Figure 1-7 Knob Configuration (English and International Versions)
    36
    
    Figure 1-8 Knob Configuration (Chinese and Japanese Versions)
    37
    
    Navigation Pad Configuration
    37
    
    Figure 1-9 the EPOCH 650 - Navigation Pad Configuration
    38
    
    Figure 1-10 Pad Configuration (English and International Versions)
    39
    
    Direct-Access Keys
    40
    
    Figure 1-11 Pad Configuration (Chinese and Japanese Versions)
    40
    
    Table 3 English Direct-Access Key Descriptions
    41
    
    Function and Parameter Keys
    42
    
    Figure 1-12 Function and Parameter Keys
    43
    
    Alarm Indicators
    44
    
    Figure 1-13 Menu System Software Buttons
    44
    
    Figure 1-14 AC Charger/Adaptor Power Indicator
    44
    
    Power Indicator
    44
    
    Connectors
    45
    
    Figure 1-15 Alarm Indicators
    45
    
    Transducer Connectors
    45
    
    Digital out Connector
    46
    
    Figure 1-16 Location of the Transducer Connectors
    46
    
    Alarm Output Connector Pins
    47
    
    Encoder Input Pins
    47
    
    Serial Communication Pins
    47
    
    Trigger Input and Output Pins
    48
    
    VGA out Connector
    48
    
    Figure 1-17 the RS-232/Alarms and VGA out Connectors
    49
    
    USB Client Port and Microsd Card Slot
    49
    
    Figure 1-18 the Connectors Behind the Protective Cover
    50
    
    USB Client Port
    50
    
    Figure 1-19 Installing the Microsd Card
    51
    
    Microsd Card Slot
    51
    
    Battery Compartment
    52
    
    Figure 1-20 the Battery Compartment
    52
    
    Figure 1-21 Instrument Resting on Stand
    53
    
    Instrument Stand
    53
- 2 Powering the EPOCH 650
  
  55
  - Figure 2-1 Location of the EPOCH 650 Power Key and Indicator
    55
    
    Lithium-Ion Battery
    56
    
    AC Charger/Adaptor
    57
    
    Figure 2-2 Connecting the Charger/Adaptor
    58
    
    Figure 2-3 Connecting the DC Power Plug
    58
    
    Figure 2-4 Front Panel AC Charger/Adaptor Power Indicator
    59
    
    Power Status Indicators
    59
    
    Standalone Battery Charger
    59
    
    Table 4 EPOCH 650 Power Status Indicators
    59
- 3 Software Overview
  
  61
  - Figure 3-1 Software Main Display Elements
    61
    
    Choosing a Function Menu Item
    62
    
    Figure 3-2 the Menu Groups and Their Level Numbers
    62
    
    Figure 3-3 F1 Key Selecting the Basic Function
    62
    
    Figure 3-4 the Focus Is on the Selected Parameter (Green)
    63
    
    Parameter Selection
    63
    
    Convention for Identifying Menu Items and Parameters
    64
    
    Figure 3-5 P3 Key Selecting the Range Parameter
    64
    
    Parameter Adjustment
    64
    
    Escape Key
    65
    
    Lock Key
    65
    
    AUTO XX% Feature
    66
    
    Figure 3-6 Adjustment Knob Configuration - Lock Key
    66
    
    Figure 3-7 the AUTO XX% Feature: Inactive (Left) and Active (Right)
    66
    
    Submenus
    66
    
    Pulser and Receiver Settings
    67
    
    Reference Gain
    67
    
    Sensitivity
    67
    
    Figure 3-8 the Reference and Scanning Gains
    68
    
    Pulser
    68
    
    Receiver
    68
    
    DMTA-10055-01EN, Rev. A, February
    69
    
    Table 5 Filter Cutoffs
    69
    
    3.10 Gates
    70
    
    Figure 3-9 the Gate 1 Start Position Adjustment
    70
    
    Quickly Adjusting Basic Gate Parameters
    70
    
    Gate 1 and Gate 2
    71
    
    Gate Setup
    71
    
    Figure 3-10 Trigger in Edge and Peak Modes
    72
    
    Figure 3-11 Trigger in 1Stpeak, and J-Flank Modes
    73
    
    Figure 3-12 Gate 1 and Gate 2 Alarm Indicator Lights
    73
    
    Gate Alarm Indications
    73
    
    3.11 Calibration
    74
    
    Measurement Calibration
    74
    
    Figure 3-13 the Auto Cal Menu
    75
    
    Figure 3-14 the Cal-Zero Value
    76
    
    Figure 3-15 the Gate 1 Start
    77
    
    Figure 3-16 the Velocity Cal Value
    78
    
    Figure 3-17 the Range Value
    78
    
    Angle Beam Calibration
    79
    
    Figure 3-18 Reference Gain Setting
    79
    
    3.12 Data Logger
    80
    
    Calibration Files
    80
    
    Figure 3-19 the Create Screen with Virtual Keypad
    81
    
    Figure 3-20 the Save Dialog Box
    82
    
    Resetting the Instrument
    82
    
    Figure 3-21 the Resets Page
    83
- 4 Software Interface
  
  85
  - Figure 4-1 Software Main Display Elements
    85
    
    Button Types
    86
    
    Figure 4-2 Software Display Elements in Full Screen Mode
    86
    
    Table 6 Button Types
    86
    
    Figure 4-3 File Identifier Bar with ID Example
    87
    
    Figure 4-4 Message Bar with a Message Example
    87
    
    File Identifier and Message Bars
    87
    
    Direct-Access Parameters
    88
    
    Figure 4-5 Example of the Gain, Range, and Delay Direct-Access Parameters
    88
    
    Figure 4-6 Direct Access Preset Values
    89
    
    Figure 4-7 Example of Measurement Reading Boxes with Their Icons
    89
    
    Measurement Reading Boxes
    89
    
    Figure 4-8 Example of an A-Scan Waveform with Gates
    90
    
    Flags
    90
    
    Live-Scan Area
    90
    
    Figure 4-9 the Area Displaying Flags
    91
    
    Table 7 Flag Description
    91
    
    Menu Contents
    94
    
    Figure 4-10 Standard Menu Groups
    95
    
    Table 8 Content of the First Menu Group
    95
    
    Table 10 Content of the Third Menu Group
    96
    
    Table 11 Content of the Fourth Menu Group
    96
    
    Table 9 Content of the Second Menu Group
    96
    
    Table 12 Content of the Fifth Menu Group
    97
    
    Setup
    98
    
    Entering an Alphanumeric Value Using the Virtual Keyboard
    99
    
    Figure 4-11 the Display Setup Page and Its Elements
    99
    
    Figure 4-12 the Edit Page with Its Virtual Keyboard
    100
    
    Display Setup Page
    101
    
    Figure 4-13 the Display Setup Page
    101
    
    Figure 4-14 the Reading Setup Page
    103
    
    Grid Setup Page
    103
    
    Reading Setup Page
    103
    
    Figure 4-15 Example of Measurement Reading Boxes with Icons
    104
    
    Table 13 Available Measurement Readings
    105
    
    General Setup Page
    107
    
    Figure 4-16 the General Setup Page
    108
    
    About Page
    110
    
    Figure 4-17 the Status Setup Page
    110
    
    Clock Setup Page
    111
    
    Figure 4-18 the Clock Setup Page
    111
    
    Misc Setup Page
    112
    
    Software Options Setup Page
    112
    
    Editable Parameters Page
    114
    
    Figure 4-19 Misc Setup Page
    114
    
    Figure 4-20 Editable Parameters Setup Page
    115
    
    Analog Output Setup Page
    116
- 5 Adjusting the Pulser/Receiver
  
  117
  - Adjusting the System Sensitivity (Gain)
    117
  - Using the AUTO XX% Feature
    117
  - Setting Reference Gain and Scanning Gain
    118
  - Pulser Adjustments
    119
    
    Pulse Repetition Frequency (PRF)
    119
    
    Pulse Energy (Voltage)
    120
    
    Damping
    121
    
    DMTA-10055-01EN, Rev. A, February
    121
    
    Test Mode
    121
    
    Pulser Type
    122
    
    Pulser Frequency Selection (Pulse Width)
    123
  - Receiver Adjustments
    123
    
    Digital Receiver Filters
    123
    
    Table 14 Advanced Filters
    124
    
    Waveform Rectification
    125
- 6 Managing Special Waveform Functions
  
  127
  - Reject
    127
  - Peak Memory
    128
  - Figure 6-1 Horizontal Line Indicating the Reject Level
    128
  - Figure 6-2 Peak Memory Signal Envelope Example
    129
  - Peak Hold
    130
  - Freeze
    130
  - Grid Modes
    131
  - Figure 6-3 Selecting the X-Axis Grid Mode
    132
  - Figure 6-4 the X-Axis Grid Modes
    133
  - Baseline Break
    134
  - Figure 6-5 the Y-Axis Grid Modes: 100 % (Left), 110 % (Right)
    134
- 7 Gates
  
  135
- 8 Programmable Inputs and Outputs
  
  149
  - Alarm Outputs
    149
  - Serial/Usb Command Protocol
    149
  - Trigger Inputs and Outputs
    150
  - Encoder Inputs
    151
  - Analog Output
    151
  - Figure 8-1 the A-Out Setup Page
    153
- 9 Calibration
  
  155
- 10 Data Logger
  
  199
  - 10.1 Data File Types
    200
    
    Advanced File Types
    200
    
    Calibration File Type
    200
    
    Incremental File Type
    200
    
    2-D Epri
    201
    
    2-D Matrix Grid
    201
    
    2-D Matrix Grid with Custom Point
    201
    
    Sequential
    201
    
    Sequential with Custom Points
    201
    
    Boiler
    202
  - 10.2 Data Logger Storage Capacity
    202
  - 10.3 Saving Data to Files
    202
  - 10.4 Data Logger Menus
    203
    
    File Menu
    203
    
    Create
    204
    
    Figure 10-1 the File Menu Parameters
    204
    
    Figure 10-2 the Create Setup Page
    205
    
    Figure 10-3 File Name Edit
    206
    
    Figure 10-4 Creating Advanced File Type
    207
    
    Figure 10-5 Advanced (Create
    208
    
    Open
    209
    
    Figure 10-6 the Open Page
    210
    
    Figure 10-7 ID of Open File in the Live Screen
    210
    
    Figure 10-8 the Details Page
    211
    
    Figure 10-9 Viewing File Content (Waveform)
    212
    
    Figure 10-10 Viewing File Content (Setup)
    213
    
    Figure 10-11 Select ID Page
    214
    
    Figure 10-12 File Measurement Summary
    215
    
    Figure 10-13 the Recall Setup Menu
    216
    
    Quick Recall
    216
    
    Figure 10-14 Memo Setup Page
    217
    
    Memo
    217
    
    Figure 10-15 Memo Dictionary Page
    218
    
    Figure 10-16 Populated Memo Setup Page
    219
    
    Last ID and Select ID
    219
    
    Figure 10-17 the Select ID Menu
    220
    
    Manage Menu
    220
    
    Figure 10-18 the Manage Menu Parameters
    221
    
    Reset
    221
    
    Export
    222
    
    Figure 10-19 Export Setup Page
    223
    
    Import
    223
    
    Figure 10-20 Import Page
    224
    
    Edit
    225
    
    Figure 10-21 Import (Memo) Page
    225
    
    Copy
    226
    
    Figure 10-22 the Edit Setup Menu
    226
    
    DMTA-10055-01EN, Rev. A, February
    227
    
    Figure 10-23 the Copy Setup Menu
    227
    
    Figure 10-24 the Delete Setup Menu
    228
    
    Import Memo
    228
  - Grid View
    229
    
    Using the Grid
    230
    
    Figure 10-25 Grid Controls in the Live Screen
    231
    
    Figure 10-26 Grid Controls in Contents Screen
    232
  - Screen Capture
    233
- 11 Software Features and Options
  
  237
  - Figure 11-1 the Option Key Entry Dialog Box
    238
    
    Dynamic DAC/TCG
    238
    
    Feature Activation and Reference Correct
    239
    
    Figure 11-2 the DAC/TCG Setup Page
    240
    
    Figure 11-3 First DAC Setup Step
    241
    
    Standard/Asme III DAC/TCG
    241
    
    Figure 11-4 DAC Setup One Point
    242
    
    Figure 11-5 Partial DAC Curve with each Echo Set to 80 % FSH
    243
    
    Figure 11-6 the Completed DAC Curve
    244
    
    Figure 11-7 Completed DAC Curves in TCG View Mode
    245
    
    Figure 11-8 a Small Range DAC
    246
    
    Gain Adjustment Options
    246
    
    Figure 11-9 Standard DAC with 3 Db Scanning Gain
    247
    
    Curve Adjustment Gain (DAC Gain or TCG Gain)
    248
    
    Figure 11-10 DAC with 3 Db Scan Gain - Reference Correction Active
    248
    
    Figure 11-11 DAC Curves with Adjusted Gain
    249
    
    Transfer Correction
    249
    
    Jis Dac
    250
    
    Figure 11-12 Custom DAC Setup
    251
    
    Dgs/Avg
    252
    
    Figure 11-13 Completed Custom DAC
    252
    
    Option Activation and Setup
    253
    
    Figure 11-14 DGS/AVG Setup Page
    254
    
    Figure 11-15 Reference-Reflector before Capture
    257
    
    Curve Adjustment Options
    258
    
    Figure 11-16 DGS/AVG Curves on Screen
    258
    
    DGS/AVG Curve Gain
    259
    
    Figure 11-17 Gain Curve Adjusted DGS
    260
    
    Registration Level Adjustment
    260
    
    Relative Attenuation Measurement
    261
    
    Activating the AWS D1.1 Software Option
    262
    
    Adjusting the AWS Reference Level
    263
    
    Figure 11-18 AWS Setup Page
    263
    
    Figure 11-19 Reference B Value before Storage
    264
    
    Storing the Gated Reflector
    264
    
    Figure 11-20 Active AWS with D Rating
    265
    
    Scanning Gain
    265
    
    Calculating a and C Values
    266
    
    Figure 11-21 Completed API 5UE Sizing
    268
    
    Option Activation and Setup
    268
    
    Figure 11-22 Waveform Averaging Option Setup
    269
    
    Envelope Mode
    270
    
    Crack Sizing
    271
    
    Figure 11-23 Calibration Data in Collect Mode
    271
    
    Figure 11-24 the Inspect Mode
    272
    
    Manual Mode
    273
    
    DMTA-10055-01EN, Rev. A, February
    274
    
    Figure 11-25 Storing the a Max Point
    274
    
    Figure 11-26 Storing the T 1 Point
    275
    
    Crack Sizing
    276
    
    Figure 11-27 Storing the T 2 Point
    276
    
    Waveform Averaging
    277
    
    Figure 11-28 Waveform Averaging Option Setup
    278
    
    Figure 11-29 the Waveform Averaging Screen
    279
    
    Back Wall Echo Attenuator
    280
    
    Figure 11-30 Update Rate Less than 60 Hz
    280
    
    Figure 11-31 Activating the BEA
    281
    
    Figure 11-32 Adjusting Back Wall Gain
    282
    
    Interface Gate
    283
    
    Figure 11-33 Setting the Material Velocity
    284
    
    Figure 11-34 Setting the Gate Interface Run Mode
    285
    
    Figure 11-35 Interface Gate and TCG
    286
    
    Interface Gate Compatibility
    286
    
    Gate Measurements and Alarms
    287
    
    Corrosion Module Screen
    288
    
    Figure 11-36 Corrosion Module Screen
    289
    
    Corrosion Module Activation and Setup
    290
    
    Figure 11-37 Corrosion Module Grid View
    290
    
    Figure 11-38 Corrosion Module Transducer Setup Menu
    291
    
    Basic Measurement Adjustments
    292
    
    Figure 11-39 Incorrectly Triggered Measurement
    293
    
    Manual Gain Adjustment
    293
    
    Figure 11-40 Corrosion Module AGC Set to off
    294
    
    Calibration for Additional Accuracy
    295
    
    Figure 11-41 Adjusting the Corrosion Module Gain Value
    295
    
    Figure 11-42 Corrosion Module Echo Measurement
    296
    
    B-Scan
    297
    
    Figure 11-43 Echo Measurement Error
    297
    
    Activating the B-Scan
    298
    
    B-Scan Setup
    299
    
    Figure 11-44 B-Scan Menu Item
    299
    
    B-Scan Acquisition and Control
    301
    
    Figure 11-45 B-Scan Setup Page
    301
    
    Figure 11-46 B-Scan Position Indicator
    302
    
    Viewing the B-Scan in the Data Logger
    302
    
    Figure 11-47 B-Scan Display in the Data Logger
    303
    
    Template Storage
    304
    
    Figure 11-48 Template Setup Page
    305
    
    Figure 11-49 -A- Indicates an Active Template
    306
    
    Figure 11-50 Stored Template Display in Live Screen
    307
    
    Figure 11-51 Template Setup Page
    308
- 12 Maintenance and Troubleshooting
  
  309
- Appendix A: Sound Velocities
  
  319
- Appendix B: Data File Types
  
  321
  - Table 26 Example of Start ID# = ABC123
    324
    
    B.3 Advanced File Types
    324
  - Table 28 Example of Starting ID# = XYZ1267
    325
  - Table 27 Example of Start ID# = XY-GY
    325
  - Figure 13-1 2-D Matrix Grid
    326
    
    B.3.2 2-D Matrix Grid
    326
  - Figure 13-2 One Grid for 75 Identical Parts
    327
  - Figure 13-3 Different Named Grid for each Part
    328
  - Table 29 Example of 2-D Matrix Grid with Custom Point
    329
    
    B.3.3 2-D Epri
    329
  - Table 30 Example of 3-D Grid
    330
    
    B.3.5 3-D Matrix Grid
    330
  - Table 31 Example of a BOILER File
    331
    
    B.3.6 Boiler
    331
  - Table 32 Glossary
    333
- Appendix C: Glossary
  
  333
  - Table 33 EPOCH 650 Basic Kit (Spares Can be Purchased)
    343
- Appendix D: Parts List
  
  343
  - Table 34 EPOCH 650 Software Options
    344
  - Table 35 EPOCH 650 Optional Accessories
    344
List of Figures

347
- List of Tables
  
  353
- Index
  
  355
  - DMTA-10055-01EN, Rev. A, February
    356

Olympus EPOCH 650 Getting Started Manual (13 pages)

Ultrasonic Flaw Detector

Brand: Olympus | Category: Security Sensors | Size: 1.36 MB

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Olympus EPOCH 650 Manuals

Olympus EPOCH 650 User Manual (362 pages)

Table of Contents

Table of Contents

List of Abbreviations

Labels and Symbols

Important Information - Please Read before Use

Introduction

1 Hardware Overview

2 Powering the EPOCH 650

3 Software Overview

4 Software Interface

5 Adjusting the Pulser/Receiver

6 Managing Special Waveform Functions

7 Gates

8 Programmable Inputs and Outputs

9 Calibration

10 Data Logger

11 Software Features and Options

12 Maintenance and Troubleshooting

Appendix A: Sound Velocities

Appendix B: Data File Types

Appendix C: Glossary

Appendix D: Parts List

List of Figures

List of Tables

Index

Olympus EPOCH 650 Getting Started Manual (13 pages)

Table of Contents

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