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DuraBlue D4L
Nordson DuraBlue D4L Manuals
Manuals and User Guides for Nordson DuraBlue D4L. We have
2
Nordson DuraBlue D4L manuals available for free PDF download: Manual, Customer Product Manual
Nordson DuraBlue D4L Manual (190 pages)
Brand:
Nordson
| Category:
Measuring Instruments
| Size: 2.12 MB
Table of Contents
Table of Contents
3
Safety Alert Symbols
8
Safety
8
Responsibilities of the Equipment Owner
9
Safety Information
9
Instructions, Requirements, and Standards
9
User Qualifications
10
Applicable Industry Safety Practices
10
Intended Use of the Equipment
10
Instructions and Safety Messages
11
Installation Practices
11
Operating Practices
11
Maintenance and Repair Practices
12
Equipment Safety Information
12
De-Energizing the System
13
Disabling the Applicators
13
Relieving System Hydraulic Pressure
13
Equipment Shutdown
13
General Safety Warnings and Cautions
14
Other Safety Precautions
17
First Aid
17
Safety Labels and Tags
18
Introduction
21
Product Resource CD
22
User's Guide
22
Installation Guide
22
Other Sources of Information
22
Product Description
23
Intended Use
24
Limitations of Use
24
Modes of Operation
24
Melter Identification
25
Key Components
26
Optional Equipment
28
Overview
30
Quick-Start
30
Installation
30
Additional Information
31
Installation Tasks
31
Experience of Installation Personnel
31
Installation Requirements
32
Clearances
32
Electrical Power
33
Other Considerations
33
Customer-Supplied Materials
34
Unpacking the Melter
34
Contents of the Installation Kit
34
Mounting the Melter
35
Connecting the Electrical Service
37
Connecting Hoses and Applicators
39
Setting up the Melter
41
Quick Setup
41
Reading or Editing Operating Parameters
43
Selecting Operating Parameters
43
Operating Parameters
43
Setpoint Temperature of the Tank, Hoses, and Applicators
47
Review Parameter and Setpoint Temperature Changes
49
Installing Optional Equipment
51
Connecting a Applicator Driver, Pattern Controller, or Timer
51
Flushing the Melter
51
Adjusting the Pressure Control Valve
52
Operation
55
Additional Information
55
More about Heated Components
56
Filling the Tank
57
Starting the Melter
58
Monitoring the Melter
60
Confirm that the Melter Is Operating Correctly
60
Monitor Component Temperatures
61
Monitor Melter Faults
64
How F1, F2, and F3 Faults Are Handled
66
How F4 Faults Are Handled
67
Adjusting Component Temperatures
72
Enter the Melter Password
76
Using Melter Function Keys
77
Heater Key
77
Pump Key
77
Setup Key
78
Seven-Day Clock Key
78
Standby Key
79
Shutting down the Melter
80
Maintenance
82
Relieving System Pressure
83
Locking out External Communications
83
Cleaning the Melter
85
Replacing the Filter
87
Cleaning the Tank
89
Troubleshooting
93
Safety
93
Melter Faults
94
Pump Operating Variables
96
Troubleshooting Quick-Checks
98
Using the Troubleshooting Flow Chart
98
Returning the Melter Setup to Factory Settings
99
Identifying Electrical Components
99
No Hot Melt Output from One or more Applicators
105
Durablue Troubleshooting Charts
105
Reset the Melter and Turn the Heaters Back on
113
Replace the Main Board
115
Reset the Melter and Turn the Heaters Back on
115
Check the Operation of the DS2, DS3, or DS7 on the
117
Fault LED Is Illuminated > F2 Fault Exists
117
Is the Power Indicator for the Affected Hose/Applicator Illuminated
117
Is the Voltage Across the
117
Main Board
117
See Figure
117
Main Board P/N 1122064
119
Go to
123
Main Board Illuminated
125
Replace the Applicator
129
Parts
134
Using the Illustrated Parts List
134
Front Panel Service Kits
135
Circuit Boards
137
Electrical Component Service Kits
137
Fuses
139
Cables and Harnesses
140
Heaters
140
Rtds
140
Thermostat
140
Tank Strainer
141
Drive Assembly Service Kits
142
Motor
143
Pump
145
Manifold
147
Drive Assembly (Complete)
149
Expansion and Control Kits
151
Flow/Pressure Control and Pressure Indication
151
General Melter Accessory Kits
151
Optional Equipment
151
General Specifications
153
Technical Data
153
Electrical Specifications
154
Heater Specifications
154
Motor and Pump Specifications
155
D4L Melter
156
Dimensions
156
D10L and D16L Melter
157
Conduit Penetration Sizes
158
Calculating Melter Power Requirements
160
Operating Parameters
165
Standard
166
Pressure Control
171
Temperature Control
172
Seven-Day Clock
176
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Nordson DuraBlue D4L Customer Product Manual (164 pages)
Adhesive Melters
Brand:
Nordson
| Category:
Industrial Equipment
| Size: 5.04 MB
Table of Contents
Table of Contents
3
Safety
7
Safety Alert Symbols
7
Responsibilities of the Equipment Owner
8
Safety Information
8
Instructions, Requirements, and Standards
8
User Qualifications
9
Applicable Industry Safety Practices
9
Intended Use of the Equipment
9
Instructions and Safety Messages
9
Installation Practices
10
Operating Practices
10
Maintenance and Repair Practices
11
Equipment Safety Information
12
Equipment Shutdown
12
Relieving System Hydraulic Pressure
12
De-Energizing the System
12
Disabling the Guns
13
General Safety Warnings and Cautions
13
Other Safety Precautions
16
First Aid
16
Safety Labels and Tags
16
Introduction
19
Other Sources of Information
20
Installation Guide
20
User's Guide
20
Product Resource CD
20
Product Description
20
Intended Use
21
Limitations of Use
21
Modes of Operation
22
Melter Identification
22
Key Components
23
Optional Equipment
25
Installation
27
Quick-Start
27
Overview
27
Additional Information
27
Installation Tasks
28
Experience of Installation Personnel
28
Installation Requirements
29
Clearances
29
Electrical Power
30
Other Considerations
30
Unpacking the Melter
31
Contents of the Installation Kit
31
Customer-Supplied Materials
31
Mounting the Melter
32
Connecting the Electrical Service
34
Connecting Hoses and Guns
36
Setting up the Melter
38
Quick Setup
38
Operating Parameters
40
Selecting Operating Parameters
40
Reading or Editing Operating Parameters
40
Set-Point Temperature of the Tank, Hoses, and Guns
44
Review Parameter and Set-Point Temperature Changes
46
Installing Optional Equipment
48
Connecting a Gun Driver, Pattern Controller, or Timer
48
Flushing the Melter
48
Adjusting the Pressure Control Valve
48
Operation
49
Additional Information
49
More about Heated Components
50
Filling the Tank
51
Starting the Melter
52
Monitoring the Melter
54
Confirm that the Melter Is Operating Correctly
54
Monitor Component Temperatures
55
Monitor Melter Faults
58
How F1, F2, and F3 Faults Are Handled
59
How F4 Faults Are Handled
60
Adjusting Component Temperatures
64
Using Melter Function Keys
68
Heater Key
68
Pump Key
68
Setup Key
69
Seven-Day Clock Key
69
Standby Key
70
Shutting down the Melter
71
Maintenance
73
Relieving System Pressure
74
Cleaning the Melter
74
Replacing the Filter
76
Cleaning the Tank
78
Troubleshooting
81
Safety
81
Melter Faults
82
Pump Operating Variables
84
Using the Troubleshooting Flow Chart
86
Identifying Electrical Components
86
Parts
119
Using the Illustrated Parts List
119
Front Panel Service Kits
120
Electrical Component Service Kits
121
Circuit Boards
121
Fuses
122
Thermostat, Heaters, and Rtds
123
Ribbon Cables
123
Tank Strainer
124
Drive Assembly Service Kits
125
Pump
126
Manifold
128
Motor
130
Drive Assembly (Complete)
132
Optional Equipment
134
Software
134
Air Control Kit
134
Pressure Control Valve Knob
134
Footswitch Kit
134
Drain Valve Kit
134
Hose Support Kit
135
Pressure Gage Kit
135
Handgun Support Kit
135
Automatic Pressure Control
135
Technical Data
137
General Specifications
137
Electrical Specifications
138
Motor and Pump Specifications
138
Dimensions
139
D4L Melter
139
D10L and D16L Melter
139
Conduit Penetration Sizes
141
Calculating Melter Power Requirements
143
Operating Parameters
147
Standard
148
Seven-Day Clock
154
Example 1
155
Example 2
155
Example 3
155
PID Selection
164
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