MTU 12 V 4000 Mx4 Manuals

MTU 12 V 4000 Mx4 Manuals

Manuals and User Guides for MTU 12 V 4000 Mx4. We have 1 MTU 12 V 4000 Mx4 manual available for free PDF download: Operating Instructions Manual

MTU 12 V 4000 Mx4 Operating Instructions Manual

MTU 12 V 4000 Mx4 Operating Instructions Manual (271 pages)

Brand: MTU | Category: Engine | Size: 3.35 MB

Table of Contents

Operating Instructions
1
Table of Contents
3
1 Safety

5
2 General Information

15
- Engine Layout
  15
- Product Description
  19
  - Description of the Engine
    19
  - Fuel System
    19
  - Exhaust System
    19
  - Cooling System
    19
- Engine Side and Cylinder Designations
  30
- Overview of Sensors - 12 V Engines
  31
- Overview of Sensors - 16 V Engines
  41
- Engine Wiring Harness - Overview
  51
3 Technical Data

58
4 Operation

77
- LOP Controls
  77
- Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
  78
- Putting the Engine into Operation after Scheduled Out-Of-Service-Period
  79
- Starting the Engine Via the Automation System
  80
- Operational Checks
  81
- Tasks after Extended Out-Of-Service Periods (>3 Weeks)
  82
- Checks Prior to Start-Up
  83
- Fuel Treatment System Control Cabinet - Control Elements
  84
  - Fuel Treatment System - Putting into Operation
    85
- Fuel Treatment System - Switching on
  88
- Emergency Engine Shutdown Via Automation System
  89
- Engaging from LOP
  90
- Disengaging from LOP
  91
- Waterjet - Flushing from LOP (Optional)
  92
- Engine Shutdown Via the Automation System
  93
- After Stopping the Engine
  94
- Fuel Treatment System - Shutdown
  95
- Plant - Cleaning
  96
- 5 Maintenance
  
  97
  - Maintenance Task Reference Table [QL1]
    97
- 6 Troubleshooting
  
  98
- 7 Task Description
  
  168
  - Cylinder Liner
    171
    
    Cylinder Liner - Endoscopic Examination
    171
    
    Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
    173
  - Valve Drive
    175
    
    Valve Gear - Lubrication
    175
    
    Valve Clearance - Check and Adjustment
    176
    
    Valve Clearance Adjustment
    178
    
    Cylinder Head Cover - Removal and Installation
    179
  - Injection Pump / HP Pump
    180
    
    HP Pump - Filling with Engine Oil
    180
    
    HP Pump - Relief Bore Check
    181
  - Injector
    182
    
    Injector - Replacement
    182
    
    Injector - Removal and Installation
    183
    
    Installing Injector
    185
  - Fuel Filter
    189
    
    Supplementary Fuel Filter - Overview
    189
    
    Additional Fuel Filter – Replacement
    190
    
    Fuel Filter – Replacement
    191
    
    Fuel System – Venting
    193
    
    Fuel Prefilter – Differential Pressure Check and Adjustment of Gauge
    194
    
    Draining Fuel Prefilter
    195
    
    Fuel Prefilter – Flushing
    197
    
    Fuel Prefilter – Filling with Fuel
    198
    
    Fuel Prefilter with Water Separator – Filter Element Replacement
    199
    
    Fuel Prefilter with Water Separator – O-Ring Replacement in Rotary Slide Valve
    201
  - Exhaust Turbocharger
    202
  - Charge-Air Cooling
    206
  - Air Filter
    207
  - Air Filter – Removal and Installation
    208
  - Air Intake
    209
  - Starting Equipment
    210
    
    Engine Oil – Level Check
    211
    
    Engine Oil – Change
    212
    
    Engine Oil – Sample Extraction and Analysis
    214
    
    Engine Oil Filter – Replacement
    216
    
    Engine Running
    217
    
    Automatic Oil Filter – Oil Filter Candles Replacement
    218
    
    Checking Oil Indicator Filter
    221
    
    Centrifugal Oil Filter – Cleaning and Filter Sleeve Replacement
    223
    
    Circuit
    226
    
    Engine Coolant – Change
    227
    
    Engine Coolant – Draining
    228
    
    Engine Coolant – Filling
    231
    
    HT Coolant Pump – Relief Bore Check
    233
    
    Engine Coolant – Sample Extraction and Analysis
    234
    
    Preheating Unit
    235
  - Raw Water Pump with Connections
    238
  - Battery-Charging Generator
    239
  - Engine Mounting / Support
    240
  - Auxiliary Pto
    241
  - Fuel Supply System
    242
    
    Differential Pressure Gauge – Check
    243
    
    Water Level Probe (3-In-1 Rod Electrode Check
    244
    
    Pump Capacity – Check
    245
    
    Coalescer Filter Element – Replacement
    246
  - Wiring (General) for Engine/Gearbox/Unit
    248
    
    Governor / Control System
    249
    
    Limit Switch for Start Interlock ‒ Check
    250
    
    Connections
    251
    
    Engine Monitoring Unit EMU 8 – Plug Connections Check
    252
    
    Check
    253
    
    Installation
    254
    
    EMU 8 – Removal and Installation
    255
    
    Installation
    256
    
    Diagnostic Features of Eim
    257
    
    MTU Contact Persons/Service Partners
    262
    
    9 Appendix B
    263
    
    Special Tools
    263
    
    Index
    269
Appendix A 8.1 Abbreviations

260
- 8 Appendix A
  262

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