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Multimatic 235
Miller Multimatic 235 Manuals
Manuals and User Guides for Miller Multimatic 235. We have
1
Miller Multimatic 235 manual available for free PDF download: Owner's Manual
Miller Multimatic 235 Owner's Manual (76 pages)
Brand:
Miller
| Category:
Welding System
| Size: 3.19 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Hazards for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Symboles Utilisés
9
Dangers Relatifs au Soudage à L'arc
9
Symboles de Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
11
Proposition Californienne 65 Avertissements
12
Principales Normes de Sécurité
12
Informations Relatives aux CEM
12
Section 3 − Definitions
13
Additional Safety Symbols and Definitions
13
Miscellaneous Symbols and Definitions
14
Section 4 − Specifications
15
Serial Number and Rating Label Location
15
Software Licensing Agreement
15
Information about Default Weld Parameters and Settings
15
Unit Specifications for MIG (GMAW)
15
Unit Specifications for Stick (SMAW)
15
Unit Specifications for TIG (GTAW)
15
Environmental Specifications
16
Dimensions and Weight
16
Duty Cycle and Overheating for MIG (GMAW)
17
Duty Cycle and Overheating for Stick (SMAW)
18
Duty Cycle and Overheating for TIG (GTAW)
19
Static Characteristics
19
Section 5 − Installation
20
Selecting a Location
20
Electrical Service Guide
21
Connecting 1-Phase Input Power for 240 VAC
22
Wiring Optional 240 Volt Plug (119172) for Connection to Miller Welder/Generator with Split-Phase 240 Volt Auxiliary Power
24
Generator or Inverter Requirements
25
Selecting Cable Sizes
26
Weld Output Terminals
26
MIG Welding Connections
27
Process/Polarity Table
27
MIG Gun Connection Inside Unit
28
Stick Welding Connections
29
TIG Welding Connections DCEN (Direct Current Electrode Negative)
30
Connecting Shielding Gas Supply
31
Installing Wire Spool and Adjusting Hub Tension
32
Threading Welding Wire for MIG Gun
33
Connecting Spoolmate 100/150 Gun
34
Connecting Spoolmatic) 15A or 30A or Spoolmate 200 Gun
34
Installing Wire Spool and Threading Welding Wire for Spoolmate 100/150
35
Threading Welding Wire for Spoolmate 200
36
Threading Welding Wire for Spoolmatic 15/30A
36
Section 6 − Operation
37
Controls
37
Special Features
38
Entering Setup Menu
39
Internal Motor 24 Inch Calibration (Menu 1 of 13)
40
Internal Motor Run-In Speed (Menu 2 of 13)
40
Pin Spoolgun 24 Inch Calibration (Menu 3 of 13)
41
Pin Spoolgun 24 Inch Calibration (Menu 4 of 13)
42
Spoolmate Run-In Speed (Menu 5 of 13)
43
Process Logs (Menu 6 of 13)
43
Primary Logs (Menu 7 of 13)
44
Error Logs (Menu 8 of 13)
44
Factory Reset (Menu 9 of 13)
45
Display Software (Menu 10 of 13)
45
Control Software (Menu 11 of 13)
46
Connection Diagram Time (Menu 12 of 13)
46
TIG Postflow Control (Menu 13 of 13)
47
Section 7 − Weld Parameter Charts
48
Welding Parameters
48
Section 8 − Maintenance &Troubleshooting
50
Routine Maintenance
50
Changing Drive Roll and Wire Inlet Guide
50
Overheating
50
Aligning Drive Rolls and Wire Guide
51
Error Messages
51
Troubleshooting
53
Section 9 − Electrical Diagram
54
Section 10 − Gmaw Welding (Mig) Guidelines
56
Section 11 − Stick Welding (Smaw) Guidelines
64
Section 12 − Selecting and Preparing a Tungsten for DC or Ac Welding with Inverter Machines
71
Selecting Tungsten Electrode (Wear Clean Gloves to Prevent Contamination of Tungsten)
71
Preparing Tungsten Electrode for DC Electrode Negative (DCEN) Welding
72
Or AC Welding with Inverter Machines
72
Section 13 − Parts List
73
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