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Millermatic 252
Miller Millermatic 252 MIG Welder Manuals
Manuals and User Guides for Miller Millermatic 252 MIG Welder. We have
2
Miller Millermatic 252 MIG Welder manuals available for free PDF download: Owner's Manual
Miller Millermatic 252 Owner's Manual (56 pages)
Arc Welding Power Source and Wire Feeder
Brand:
Miller
| Category:
Welding System
| Size: 1.5 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Symboles Utilisés
9
Dangers Relatifs Au Soudage À L'arc
9
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Proposition Californienne 65 Avertissements
12
Principales Normes de Sécurité
13
Informations Relatives Aux CEM
13
Section 3 − Definitions
15
Symbols and Definitions
15
Section 4 − Specifications
15
Power Source Specifications
15
Welding Power Source Duty Cycle and Overheating
16
Volt-Ampere Curves
16
Section 5 − Installation
17
Serial Number and Rating Label Location
17
Selecting a Location
17
Weld Output Terminals and Selecting Cable Sizes
18
Connecting to Weld Output Terminals
19
Installing Work Cable and Clamp
19
Connecting Spoolmatic 15A or 30A Gun
20
Connecting XR Aluma-Pro, XR Edge, XR-A Gun, or XR-A Python
21
Setting Gun Polarity for Wire Type
22
Installing Gas Supply
22
Installing Wire Spool and Adjusting Hub Tension
23
Positioning Jumper Links
23
Electrical Service Guide
24
Connecting Input Power
25
Threading Welding Wire
26
Weld Parameters
28
Section 6 − Operation
30
Controls
30
Voltmeter and Wire Feed Speed Meter Operation
32
Jog Mode
32
Timers
33
Set up Push Motor Torque (SUP) or Reset (Res)
34
Section 7 − Maintenance &Troubleshooting
35
Routine Maintenance
35
Unit Overload
35
Changing Drive Roll and Wire Inlet Guide
35
Aligning Drive Rolls and Wire Guide
36
Troubleshooting
37
Indicators
40
Section 8 − Electrical Diagram
42
Section 9 − Mig Welding (Gmaw) Guidelines
44
Typical MIG Process Connections
44
Typical MIG Process Control Settings
45
Holding and Positioning Welding Gun
46
Conditions that Affect Weld Bead Shape
47
Gun Movement During Welding
48
Poor Weld Bead Characteristics
48
Good Weld Bead Characteristics
48
Troubleshooting − Excessive Spatter
49
Troubleshooting − Porosity
49
Troubleshooting − Excessive Penetration
49
Troubleshooting − Lack of Penetration
50
Troubleshooting − Incomplete Fusion
50
Troubleshooting − Burn-Through
50
Troubleshooting − Waviness of Bead
51
Troubleshooting − Distortion
51
Common MIG Shielding Gases
52
Troubleshooting Guide for Semiautomatic Welding Equipment
52
Section 10 − Parts List
54
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Miller Millermatic 252 Owner's Manual (56 pages)
Arc Welding Power Source And Wire Feeder
Brand:
Miller
| Category:
Welding System
| Size: 4.46 MB
Table of Contents
Table of Contents
3
Section 1 - Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Hazards for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 - Consignes de Sécurité - Lire Avant Utilisation
9
Symboles Utilisés
9
Dangers Relatifs Au Soudage À L'arc
9
Symboles de Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Proposition Californienne 65 Avertissements
13
Principales Normes de Sécurité
13
Informations Relatives Aux CEM
13
Section 3 - Definitions
14
Symbols and Definitions
14
Section 4 - Specifications
15
Serial Number and Rating Label Location
15
Software Licensing Agreement
15
Information about Default Weld Parameters and Settings
15
Welding Power Source Specifications (230/460/575 Volt Model)
15
Welding Power Source Specifications (208/240 Volt Model)
15
Environmental Specifications
15
Volt-Ampere Curves
16
Duty Cycle and Overheating
17
Section 5 - Installation
18
Selecting a Location
18
Weld Output Terminals and Selecting Cable Sizes
19
Connecting Weld Output Cables
19
Installing Work Cable and Clamp
20
Connecting Spoolmatic
21
15A or 30A Gun
21
Connecting XR Aluma-Pro, XR Aluma-Pro Lite, XR Edge, XR-A Gun, or XR-A Python
22
Setting Gun Polarity for Wire Type
23
Installing Gas Supply
24
Installing Wire Spool and Adjusting Hub Tension
25
Positioning Jumper Links (208/240 Volt Model)
26
Electrical Service Guide (208/240 Volt Model)
26
Positioning Jumper Links (230/460/575 Volt Model)
27
Electrical Service Guide (230/460/575 Volt Model)
27
5-14. Connecting Input Power
28
5-15. Threading Welding Wire
29
5-16. Weld Parameters
30
Section 6 - Operation
32
Controls
32
Voltmeter and Wire Feed Speed Meter Operation
33
Jog Mode
33
Timers
34
Set up Push Motor Torque (SUP) or Reset (Res)
35
Section 7 - Maintenance and Troubleshooting
36
Routine Maintenance
36
Unit Overload
36
Changing Drive Roll and Wire Inlet Guide
36
Aligning Drive Rolls and Wire Guide
37
Troubleshooting Table
38
Section 8 - Electrical Diagram
40
Section 9 - Gmaw Welding (Mig) Guidelines
44
9-17. Troubleshooting Guide for Semiautomatic Welding Equipment
51
Section 10 - Parts List
52
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