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millermatic 180 auto-set
Miller millermatic 180 auto-set Manuals
Manuals and User Guides for Miller millermatic 180 auto-set. We have
2
Miller millermatic 180 auto-set manuals available for free PDF download: Owner's Manual
Miller millermatic 180 auto-set Owner's Manual (52 pages)
Brand:
Miller
| Category:
Welding System
| Size: 1.91 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Symboles Utilisés
9
Dangers Relatifs au Soudage à L'arc
9
Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
11
Proposition Californienne 65 Avertissements
12
Principales Normes de Sécurité
13
Informations Relatives aux CEM
13
Section 3 − Specifications
15
Specifications
15
Duty Cycle and Overheating
16
Volt-Ampere Curves
17
Section 4 − Installation
18
Installing Welding Gun
18
Installing Work Clamp
18
Work Cable Routing Inside Unit
19
Process/Polarity Table
19
Changing Polarity
19
Installing Gas Supply
20
Serial Number and Rating Label Location
21
Selecting a Location and Connecting Input Power for 115 VAC Model
21
Selecting a Location and Connecting Input Power for 230 VAC Model
22
Electrical Service Guide for 230 VAC Model
23
Installing Wire Spool and Adjusting Hub Tension
23
Threading Welding Wire
24
Removing MIG Gun from Welding Power Source
25
Installing Switch for Optional Spool Gun
26
Connecting Spool Gun to Millermatic 140/180
27
Section 5 − Operation
28
Controls for 115 VAC Model W/Auto-Set
28
Controls for 230 VAC Model W/Auto-Set
29
Weld Parameter Chart for 115 VAC Model W/Auto−Set
30
Weld Parameter Chart for 230 VAC Model W/Auto−Set
32
Section 6 − Maintenance &Troubleshooting
34
Routine Maintenance
34
Overload Protection
34
Drive Motor Protection and Tip Saver/Short Circuit Protection
34
Changing Drive Roll or Wire Inlet Guide
35
Troubleshooting Table
36
Section 7 − Electrical Diagram
38
Section 8 − Mig Welding (Gmaw) Guidelines
40
Typical MIG Process Connections
40
Typical MIG Process Control Settings
41
Holding and Positioning Welding Gun
42
Conditions that Affect Weld Bead Shape
43
Gun Movement During Welding
44
Poor Weld Bead Characteristics
44
Good Weld Bead Characteristics
44
Troubleshooting − Excessive Spatter
45
Troubleshooting − Porosity
45
Troubleshooting − Excessive Penetration
45
Troubleshooting − Lack of Penetration
46
Troubleshooting − Incomplete Fusion
46
Troubleshooting − Burn-Through
46
Troubleshooting − Waviness of Bead
47
Troubleshooting − Distortion
47
Common MIG Shielding Gases
48
Troubleshooting Guide for Semiautomatic Welding Equipment
48
Section 9 − Parts List
50
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Miller millermatic 180 auto-set Owner's Manual (48 pages)
Brand:
Miller
| Category:
Welding System
| Size: 1.92 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Symboles Utilisés
9
Dangers Relatifs Au Soudage À L'arc
9
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Proposition Californienne 65 Avertissements
12
Principales Normes de Sécurité
13
Informations Relatives Aux CEM
13
Section 3 − Definitions
15
Symbols and Definitions
15
Section 4 − Installation
15
Welding Power Source and MIG Gun Specifications
15
Welding Power Source Duty Cycle and Overheating
16
Volt-Ampere Curves
16
Connecting to Weld Output Terminals
17
Installing Work Cable and Clamp
17
Installing Welding Gun
18
Setting Gun Polarity for Wire Type
18
Connecting Spool Gun
19
Installing Gas Supply
21
Installing MIG Wire Spool and Adjusting Hub Tension
22
Positioning Jumper Links
23
Electrical Service Guide
23
Selecting a Location and Connecting Input Power
24
Threading Welding Wire
25
Section 5 − Operation
26
Controls
26
Weld Parameter Chart
28
Section 6 − Maintenance &Troubleshooting
30
Routine Maintenance
30
Unit Overload Protection and Tip Saver/Short Circuit Protection
30
Changing Drive Roll and Wire Inlet Guide
30
Aligning Drive Rolls and Wire Guide
31
Troubleshooting
31
Section 7 − Electrical Diagram
34
Section 8 − Mig Welding (Gmaw) Guidelines
36
Typical MIG Process Connections
36
Typical MIG Process Control Settings
37
Holding and Positioning Welding Gun
38
Conditions that Affect Weld Bead Shape
39
Gun Movement During Welding
40
Poor Weld Bead Characteristics
40
Good Weld Bead Characteristics
40
Troubleshooting − Excessive Spatter
41
Troubleshooting − Porosity
41
Troubleshooting − Excessive Penetration
41
Troubleshooting − Lack of Penetration
42
Troubleshooting − Incomplete Fusion
42
Troubleshooting − Burn-Through
42
Troubleshooting − Waviness of Bead
43
Troubleshooting − Distortion
43
Common MIG Shielding Gases
44
Troubleshooting Guide for Semiautomatic Welding Equipment
44
Drive Roll and Wire Guide Kits
46
Section 9 − Parts List
46
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