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MILLERMATIC 135
Miller MILLERMATIC 135 Manuals
Manuals and User Guides for Miller MILLERMATIC 135. We have
1
Miller MILLERMATIC 135 manual available for free PDF download: Owner's Manual
Miller MILLERMATIC 135 Owner's Manual (52 pages)
Brand:
Miller
| Category:
Welding System
| Size: 1.21 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
7
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − À Lire Avant Utilisation
9
Signification des Symboles
9
Dangers Relatifs Au Soudage À L'arc
9
Autres Symboles Relatifs À L'installation, Au Fonctionnement Et À L'entretien de L'appareil
11
Principales Normes de Sécurité
12
Information Sur Les Champs Électromagnétiques
12
Section 3 − Specifications
13
Specifications
13
Duty Cycle and Overheating
14
Volt-Ampere Curves
15
Section 4 − Installation
16
Installing Welding Gun
16
Installing Work Clamp
16
Work Cable Routing Inside Unit
16
Process/Polarity Table
17
Changing Polarity
17
Installing Gas Supply
18
Selecting a Location and Connecting Input Power for 115 VAC Model
19
Selecting a Location and Connecting Input Power for 230 VAC Model
20
Electrical Service Guide for 230 VAC Model
21
Installing Wire Spool and Adjusting Hub Tension
21
Threading Welding Wire
22
Section 5 − Operation
23
Controls
23
Weld Parameter Chart for 115 VAC Model
24
Weld Parameter Chart for 230 VAC Model
26
Section 6 − Maintenance &Troubleshooting
28
Routine Maintenance
28
Overload Protection
28
Drive Motor Protection and Tip Saver/Short Circuit Protection
28
Changing Drive Roll or Wire Inlet Guide
29
Replacing Gun Contact Tip
29
Cleaning or Replacing Gun Liner
30
Replacing Switch And/Or Head Tube
31
Troubleshooting Table
32
Section 7 − Electrical Diagram
33
Section 8 − Mig Welding (Gmaw) Guidelines
35
Typical MIG Process Connections
35
Typical MIG Process Control Settings
36
Holding and Positioning Welding Gun
37
Conditions that Affect Weld Bead Shape
38
Gun Movement During Welding
39
Poor Weld Bead Characteristics
39
Good Weld Bead Characteristics
39
Troubleshooting − Excessive Spatter
40
Troubleshooting − Porosity
40
Troubleshooting − Excessive Penetration
41
Troubleshooting − Lack of Penetration
41
Troubleshooting − Incomplete Fusion
41
Troubleshooting − Burn-Through
42
Troubleshooting − Waviness of Bead
42
Troubleshooting − Distortion
42
Common MIG Shielding Gases
43
Section 9 − Parts List
44
Parts List
49
Options and Accessories
52
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