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Big Blue 500 PT
Miller Electric Big Blue 500 PT Welder Manuals
Manuals and User Guides for Miller Electric Big Blue 500 PT Welder. We have
1
Miller Electric Big Blue 500 PT Welder manual available for free PDF download: Owner's Manual
Miller Electric Big Blue 500 PT Owner's Manual (90 pages)
Miller Electric Owner's Manual Welding Engine Driven Welding Generator Big Blue 500 PT, Big Blue 600 X
Brand:
Miller Electric
| Category:
Welding System
| Size: 4.36 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
7
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
8
California Proposition 65 Warnings
9
Principal Safety Standards
9
EMF Information
9
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
10
Signification des Symboles
10
Dangers Relatifs Au Soudage À L'arc
10
Dangers Existant en Relation Avec Le Moteur
12
Dangers Liés À L'air Comprimé
13
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
13
Proposition Californienne 65 Avertissements
15
Principales Normes de Sécurité
15
Information EMF
15
Section 3 − Definitions
16
Warning Label Definitions (for Wordless Labels)
16
Manufacturer's Rating Labels
17
Symbols and Definitions
18
Section 4 − Specifications
19
Weld, Power, and Engine Specifications
19
Dimensions, Weights, and Operating Angles
19
Volt-Ampere Curves for CC Models
20
Volt-Ampere Curves for CC/CV Models
21
Fuel Consumption
22
Duty Cycle and Overheating
22
AC Generator Power Curve
23
Optional Three-Phase Generator Curves
23
Section 5 − Installation
24
Installing Welding Generator
24
Using Lifting Eye
25
Mounting Welding Generator
26
Installing Exhaust Pipe
27
Activating the Dry Charge Battery (if Applicable)
28
Connecting the Battery
28
Engine Prestart Checks
29
Connecting to Weld Output Terminals
30
Selecting Weld Cable Sizes
31
Connecting to Remote Amperage Adjust Receptacle RC13 on CC Models
31
Connecting to Remote 14 Receptacle RC14 on CC/CV Models
32
Section 6 − Operating Welding Generator − CC Models
34
Front Panel Controls for CC Models (See Section 6-2)
34
Description of Front Panel Controls for CC Models (See Section 6-1)
35
Remote Amperage Control on CC Models (Optional)
36
Weld Control/Arc Condition Information Label
36
Section 7 − Operating Welding Generator − CC/CV Models
38
Front Panel Controls for CC/CV Models (See Section 7-2)
38
Description of Front Panel Controls for CC/CV Models (See Section 7-1)
39
Process/Contactor Switch on CC/CV Models
40
Remote Voltage/Amperage Control on CC/CV Models (Optional)
41
Section 8 − Operating Auxiliary Equipment
42
120 Volt and 240 Volt Receptacles
42
Connecting to Optional Three-Phase Generator (CC/CV Models Only)
43
Optional Generator Power Receptacles
44
Section 9 − Maintenance & Troubleshooting
45
Maintenance Label
45
Routine Maintenance
46
Servicing Air Cleaner
47
Inspecting and Cleaning Optional Spark Arrestor Muffler
48
Checking Generator Brushes
48
Servicing Fuel and Lubrication Systems
49
Overload Protection
50
Troubleshooting
51
Section 10 − Electrical Diagrams
56
Section 11 − Run-In Procedure
60
Wetstacking
60
Run-In Procedure Using Load Bank
61
Run-In Procedure Using Resistance Grid
62
Section 12 − Generator Power Guidelines
63
Grounding When Supplying Building Systems
64
Section 13 − Parts List
70
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