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Big Blue 500X Pro
Miller Big Blue 500X Pro Manuals
Manuals and User Guides for Miller Big Blue 500X Pro. We have
3
Miller Big Blue 500X Pro manuals available for free PDF download: Owner's Manual
Miller Big Blue 500X Pro Owner's Manual (72 pages)
Brand:
Miller
| Category:
Welding System
| Size: 8.55 MB
Table of Contents
Table of Contents
3
Section 1 - Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
7
Compressed Air Hazards
8
Additional Hazards for Installation, Operation, and Maintenance
8
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 - Consignes de Sécurité - Lire Avant Utilisation
11
Symboles Utilisés
11
Dangers Relatifs au Soudage à L'arc
11
Dangers Existant en Relation Avec le Moteur
13
Dangers Liés à L'air Comprimé
14
Symboles de Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
15
Proposition Californienne 65 Avertissements
17
Principales Normes de Sécurité
17
Informations Relatives aux CEM
17
Section 3 - Definitions
19
Additional Safety Symbol Definitions
19
Miscellaneous Symbols and Definitions
21
Section 4 - Specifications
23
Serial Number and Rating Label Locations
23
Software Licensing Agreement
23
Information about Default Weld Parameters and Settings
23
Weld, Power, and Engine Specifications
23
Dimensions, Weights, and Operating Angles
23
Environmental Specifications
24
Duty Cycle and Overheating
24
Volt-Ampere Curves
25
Export Generator Power Curves
26
Fuel Consumption
27
Section 5 - Installation
28
Installing Welder/Generator
28
Grounding Generator to Truck or Trailer Frame
29
Installing Exhaust Pipe
29
Connecting the Battery
30
Engine Prestart Checks
31
Weld Output Terminals
32
Connecting Weld Output Cables
32
Selecting Cable Sizes
33
Connecting to Remote Receptacle
33
Section 6 - Operation
34
Front Panel Controls (See Section 6-2)
34
Description of Front Panel Controls (See Section 6-1)
35
Process/Contactor Switch
36
Service Menu
37
Arc Control Settings
37
Dynamic Dig Settings
38
Stick Start Procedure-Scratch Start Technique
39
Lift-Arc™ TIG with Auto-Stop™ and Auto-Crater
40
Remote Voltage/Amperage Control
41
Updating Software
42
Summary File
43
Fuel/Hour Gauge Descriptions
44
Associating Arcreach
45
Devices (Arcreach Models Only)
45
Operating Oil Pan Heater
46
Section 7 - Operating Auxiliary Equipment
47
Export Auxiliary Power Receptacles
47
GFCI Receptacle Information, Resetting, and Testing
48
Section 8 - Maintenance and Troubleshooting
49
Maintenance Label
49
Routine Maintenance
50
Servicing Air Cleaner
51
Adjusting Engine Speed
52
Checking Generator Brushes
53
Battery Replacement
53
Battery Maintenance
53
Servicing Fuel and Lubrication Systems
54
Overload Protection
55
Voltmeter/Ammeter Error Displays
56
Troubleshooting Tables
56
Section 9 - Parts List
59
Recommended Spare Parts
59
Section 10 - Electrical Diagrams
60
Section 11 - Run-In Procedure
62
Wetstacking
62
Run-In Procedure Using Load Bank or Resistance Grid
63
Section 12 - Generator Power Guidelines
64
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Miller Big Blue 500X Pro Owner's Manual (72 pages)
Brand:
Miller
| Category:
Welding System
| Size: 2.37 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
7
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
8
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
11
Signification des Symboles
11
Dangers Relatifs au Soudage à L'arc
11
Dangers Existant en Relation Avec le Moteur
13
Dangers Liés à L'air Comprimé
14
Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
15
Proposition Californienne 65 Avertissements
17
Principales Normes de Sécurité
17
Informations Relatives aux CEM
17
Section 3 − Definitions
19
Additional Safety Symbols and Definitions
19
Miscellaneous Symbols and Definitions
22
Section 4 − Specifications
23
Serial Number and Rating Label Locations
23
Weld, Power, and Engine Specifications
23
Dimensions, Weights, and Operating Angles
23
Environmental Specifications
23
Duty Cycle and Overheating
24
Fuel Consumption
24
Volt-Ampere Curves
25
North American Generator Power Curves
26
Export Generator Power Curves
27
Section 5 − Installation
28
Installing Welder/Generator
28
Grounding Generator to Truck or Trailer Frame
29
Installing Exhaust Pipe
29
Connecting the Battery
30
Engine Prestart Checks
31
Weld Output Terminals
32
Connecting to Weld Output Terminals
32
Selecting Cable Sizes
33
Connecting to Remote 14 Receptacle
33
Section 6 − Operating Welder / Generator
34
Front Panel Controls (See Section 6-2)
34
Description of Front Panel Controls (See Section 6-1)
35
Process/Contactor Switch
36
Arc Control
37
Low Open-Circuit Voltage (VRD) Switch Mode
38
Stick Start Procedure − Scratch Start Technique
38
Lift-Arct TIG with Auto-Stopt
39
Remote Voltage/Amperage Control
40
Fuel/Hour Gauge Descriptions
41
Oil Pan Heater Operation
42
Section 7 − Operating Auxiliary Equipment
43
North American Auxiliary Power Receptacles
43
Export Auxiliary Power Receptacles
44
GFCI Receptacle Information, Resetting and Testing
45
Section 8 − Maintenance and Troubleshooting
46
Maintenance Label
46
Routine Maintenance
47
Servicing Air Cleaner
48
Adjusting Engine Speed
49
Checking Generator Brushes
50
Battery Replacement
50
Battery Maintenance
50
Servicing Fuel and Lubrication Systems
51
Engine/Generator Overload Protection
52
Voltmeter/Ammeter Help Displays
53
Troubleshooting
54
Section 9 − Parts List
56
Recommended Spare Parts
56
Section 10 − Electrical Diagrams
58
Section 11 − Run-In Procedure
60
Wetstacking
60
Run-In Procedure Using Load Bank or Resistance Grid
61
Section 12 − Generator Power Guidelines
62
Miller Big Blue 500X Pro Owner's Manual (64 pages)
Brand:
Miller
| Category:
Welding System
| Size: 1.85 MB
Table of Contents
Table of Contents
3
Declaration of Conformity
5
Section 1 − Safety Precautions − Read before Using
7
Symbol Usage
7
Arc Welding Hazards
7
Engine Hazards
9
Compressed Air Hazards
9
Additional Symbols for Installation, Operation, and Maintenance
10
California Proposition 65 Warnings
12
Principal Safety Standards
12
EMF Information
12
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
13
Signification des Symboles
13
Dangers Relatifs Au Soudage À L'arc
13
Dangers Existant en Relation Avec Le Moteur
15
Dangers Liés À L'air Comprimé
16
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
17
Proposition Californienne 65 Avertissements
19
Principales Normes de Sécurité
19
Informations Relatives Aux CEM
19
Section 3 − Definitions
21
Additional Safety Symbols and Definitions
21
Miscellaneous Symbols and Definitions
23
Section 4 − Specifications
25
Serial Number and Rating Label Location
25
Weld, Power, and Engine Specifications
25
Dimensions, Weights, and Operating Angles
25
Environmental Specifications
25
Duty Cycle and Overheating
26
Volt-Ampere Curves
27
Fuel Consumption
27
AC Generator Power Curve
28
Section 5 − Installation
29
Installing Welder/Generator
29
Grounding Generator to Truck or Trailer Frame
30
Using Lifting Eye
30
Installing Exhaust Pipe
31
Connecting the Battery
31
Engine Prestart Checks
32
Connecting to Weld Output Terminals
33
Selecting Cable Sizes
34
Connecting to Remote Amperage Adjust Receptacle RC13
34
Section 6 − Operating Welder/Generator
35
Front Panel Controls (See Section 6-2)
35
Description of Front Panel Controls (See Section 6-1)
36
Remote Amperage Control (Optional)
37
Weld Control/Arc Condition Information Label
37
Fuel/Hour Gauge Descriptions
38
Section 7 − Operating Auxiliary Equipment
39
Export Auxiliary Power Receptacles
39
GFCI Receptacle Information, Resetting and Testing
40
Section 8 − Maintenance & Troubleshooting
41
Maintenance Label
41
Routine Maintenance
42
Checking Generator Brushes
43
Servicing Air Cleaner
44
Inspecting/Cleaning Optional Spark Arrestor
45
Battery Maintenance
45
Engine Speed Adjustment
45
Servicing Fuel and Lubrication Systems
46
Overload Protection
47
Troubleshooting
48
Section 9 − Parts List
50
Recommended Spare Parts
50
Section 10 − Electrical Diagrams
52
Section 11 − Run-In Procedure
54
Wetstacking
54
Run-In Procedure Using Load Bank or Resistance Grid
55
Section 12 − Generator Power Guidelines
56
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