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Big Blue 400D
Miller Big Blue 400D Manuals
Manuals and User Guides for Miller Big Blue 400D. We have
2
Miller Big Blue 400D manuals available for free PDF download: Owner's Manual
Miller Big Blue 400D Owner's Manual (72 pages)
Engine Driven Welder/Generator
Brand:
Miller
| Category:
Welding System
| Size: 2.23 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
7
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
8
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
11
Signification des Symboles
11
Dangers Relatifs Au Soudage À L'arc
11
Dangers Existant en Relation Avec Le Moteur
13
Dangers Liés À L'air Comprimé
14
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
15
Proposition Californienne 65 Avertissements
17
Principales Normes de Sécurité
17
Informations Relatives Aux CEM
17
Section 3 − Definitions
18
Additional Safety Symbols and Definitions
18
Miscellaneous Symbols and Definitions
19
Section 4 − Specifications
20
Serial Number and Rating Label Location
20
Weld, Power, and Engine Specifications
20
Dimensions, Weights, and Operating Angles
20
Environmental Specifications
20
Duty Cycle and Overheating
21
Volt-Ampere Curves for CC Models
21
Volt-Ampere Curves for CC/CV Models
22
Fuel Consumption
23
AC Generator Power Curve
23
Optional Three-Phase Generator Curves
24
Section 5 − Installation
25
Installing Welder/Generator
25
Grounding Generator to Truck or Trailer Frame
26
Using Lifting Eye
26
Installing Exhaust Pipe
27
Connecting the Battery
27
Engine Prestart Checks
28
Weld Output Terminals
29
Connecting Weld Output Cables
29
Selecting Weld Cable Sizes
30
Connecting to Remote Amperage Adjust Receptacle RC13 on CC Models
30
Connecting to Remote 14 Receptacle RC14 on CC/CV Models
31
Section 6 − Operating Welder/Generator − CC Models
32
Front Panel Controls for CC Models (See Section 6-2)
32
Description of Front Panel Controls for CC Models (See Section 6-1)
33
Remote Amperage Control on CC Models (Optional)
34
Weld Control/Arc Condition Information Label
34
Section 7 − Operating Welder/Generator − CC/CV Models
36
Front Panel Controls for CC/CV Models (See Section 7-2)
36
Description of Front Panel Controls for CC/CV Models (See Section 7-1)
37
Process/Contactor Switch on CC/CV Models
38
Remote Voltage/Amperage Control on CC/CV Models (Optional)
39
Fuel/Hour Gauge Descriptions
40
Section 8 − Operating Auxiliary Equipment
41
Domestic Auxiliary Power Receptacles
41
Connecting to Optional Three-Phase Generator (CC/CV Models Only)
42
Export Auxiliary Power Receptacles
43
GFCI Receptacle Information, Resetting and Testing
44
Section 9 − Maintenance & Troubleshooting
45
Maintenance Label
45
Routine Maintenance
46
Operating Optional Oil Pan Heater
47
Checking Generator Brushes
47
Servicing Air Cleaner
48
Battery Maintenance
48
Inspecting and Cleaning Optional Spark Arrestor Muffler
49
Maintaining Stainless Steel (Models with Optional Package)
49
Adjusting Engine Speed
50
Servicing Fuel and Lubrication Systems
51
Overload Protection
52
Troubleshooting
53
Section 10 − Parts List
57
Recommended Spare Parts
57
Section 11 − Electrical Diagrams
58
Section 12 − Run-In Procedure
62
Wetstacking
62
Run-In Procedure Using Load Bank or Resistance Grid
63
Section 13 − Generator Power Guidelines
64
Grounding When Supplying Building Systems
65
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Miller Big Blue 400D Owner's Manual (68 pages)
Brand:
Miller
| Category:
Welding System
| Size: 2.16 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
6
Additional Symbols for Installation, Operation, and Maintenance
7
Principal Safety Standards
8
EMF Information
8
Section 1 − Consignes de Sécurité − Lire Avant Utilisation
9
Signification des Symboles
9
Dangers Relatifs Au Soudage À L'arc
9
Dangers Existant en Relation Avec Le Moteur
10
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Principales Normes de Sécurité
12
Information Sur Les Champs Électromagnétiques
12
Section 2 − Definitions
13
Section 3 − Specifications
13
Weld, Power, and Engine Specifications
13
Dimensions, Weights, and Operating Angles
14
Fuel Consumption
14
Duty Cycle and Overheating
15
AC Auxiliary Power
15
Volt-Ampere Curves
16
Optional AC Power Plant Curves for Standard (CC) Models
17
Optional AC Power Plant Curves for CV Models
18
Section 4 − Installation
19
Installing Welding Generator
19
Connecting the Battery
19
Installing Exhaust Pipe
20
Engine Prestart Checks
20
Connecting to Weld Output Terminals
21
Selecting Weld Cable Sizes
21
Installing Ether Cylinder (Optional Ether Starting Aid)
22
Remote A/V Control Receptacle RC3
22
Remote 14 Receptacle RC3 Information (Models with CV Option)
23
Terminal Strip 2T Connections (Models with CV Option)
23
Section 5 − Operating the Welding Generator
24
Standard Controls (See Section 5-2)
24
Description of Standard Controls (See Section 5-1)
25
Controls for Models with CV Option (See Section 5-4)
26
Description of Controls for Models with CV Option (See Section 5-3)
27
Section 6 − Operating Auxiliary Equipment
28
Optional Auxiliary Power Receptacles
29
Connecting Optional Auxiliary Power Plant
30
Section 7 − Maintenance & Troubleshooting
31
Routine Maintenance
31
Maintenance Label
32
Servicing Air Cleaner
33
Servicing Fuel and Lubrication Systems
34
Adjusting Engine Speed
35
Servicing Optional Ether Starting Aid
35
Checking and Replacing Alternator Belt
36
Resetting Fan Belt Safety Shutdown
37
Inspecting and Cleaning Optional Spark Arrestor Muffler
38
Overload Protection for Models with CV Option
38
Troubleshooting
39
Section 8 − Electrical Diagrams
41
Section 9 − Run-In Procedure
44
Wetstacking
44
Run-In Procedure Using Load Bank
45
Run-In Procedure Using Resistance Grid
46
Section 10 − Auxiliary Power Guidelines
47
Section 11 − Parts List
54
Options and Accessories
68
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