Mercury MerCruiser MX 6.2 MPI Horizon Manuals

Manuals and User Guides for Mercury MerCruiser MX 6.2 MPI Horizon. We have 2 Mercury MerCruiser MX 6.2 MPI Horizon manuals available for free PDF download: Product Applications Manual, Installation Manual

Mercury MerCruiser MX 6.2 MPI Horizon Product Applications Manual (163 pages)

Gasoline Inboard Models

Brand: Mercury | Category: Engine | Size: 14.13 MB

Important Information 1

6
Transmission and Drive Line 2

20
- General Information
  21
- Propeller Shaft Log Seal Connections
  23
- Transmissions
  25
  - Gear Ratios
    25
  - Model Offerings and Identification
    26
  - Propeller Rotation
    29
Engine

31
- General Information
  32
  - Engine Rotation
    32
  - Special Tools
    32
  - Engine Lifting Provisions
    33
  - Engine Oil Dipstick Relocation
    33
- Clearance
  34
- Engine Bed Requirements
  34
- Engine Compartment Construction
  34
  - Engine Compartment Ventilation
    34
- Engine Compartment Seams
  34
- Serviceability
  35
- Engine Alignment
  48
- ZF Marine Transmissions-DTS
  51
- Remote Control and Shift Cable
  52
Air Intake System

54
- Engine Compartment Ventilation
  55
- Engine Compartment and Fuel System Pressure and Temperature Test
  56
  - Connections
    56
- Heat Soak Test
  57
- Running Test
  57
- Interpreting Results
  58
Fuel Delivery System

60
- Fuel Delivery System
  61
- Fuel Tank
  62
- Anti-Siphon Valve
  63
- Fuel Inlet Connection
  64
  - Inline Fuel Filter
    66
  - Special Fitting Installation Procedure
    67
- Fuel Lines and Fittings
  64
- Cool Fuel Insulator Covers
  68
Exhaust System

70
- Exhaust System
  71
  - Important Information
    71
  - Carbon Monoxide Poisoning
    71
  - Exhaust Connections
    72
  - Exhaust Through-Hull Fittings
    74
  - Exhaust Resonators
    74
- Exhaust System Design
  76
- Measuring Exhaust Elbow Height
  84
- Testing the Exhaust System
  93
Cooling System

98
- General Information
  99
- Seawater Supply System
  100
  - Specifications
    100
  - Seawater Inlet Hose
    101
  - Through-Hull Seawater Pickup System
    102
  - Seawater Pickup
    102
  - Seacock
    104
  - Sea Strainer
    105
- Seawater Supply Test
  105
  - Seawater Inlet Restriction Test
    105
  - Seawater Pressure Test for MPI Models
    106
  - Seawater Aeration Test
    106
- Closed Cooling
  107
  - Description
    107
  - Antifreeze Recommendations
    107
  - Coolant Recovery System
    108
- Water Heaters
  109
  - Water Heater Hose Connection Points
    110
- 5.7L Tow Sport Water Flow Diagram
  114
  - Inboard and Tow Sport (Carburetor) Water Flow Diagram
    114
- Inboard V8 Water Flow Diagrams
  115
  - Mie Water Flow Diagrams
    115
- 8.1S and HO Inboard Water Flow Diagram
  118
  - Coolant and Water Flow Diagrams
    118
Electrical System

120
- Finding Other Diagrams
  121
- General Information
  121
- Precautions
  121
- Industry Standards and Regulations
  122
- Battery and Battery Cables Requirements
  123
  - Battery
    123
  - Battery Cables
    124
  - Battery Cable Connections
    125
- Electrical Connections
  127
  - Smartcraft Product
    127
  - Engine Harness
    127
  - Audio Warning System
    129
- Multiple EFI Engine Battery Precautions
  129
  - Situation
    129
  - Recommendations
    130
- Battery Switch
  130
- Battery Isolator
  131
  - Battery Isolator Diagram
    132
Instrumentation and Controls

134
- Important Installation Information
  135
- Instrumentation
  135
- Requirements and Recommendations
  135
- Accessory Connections
  136
- Dual Station Instrumentation
  136
- Audio Warning System
  137
- Engine Guardian
  138
- Lanyard Stop Switch Information
  139
- Instrumentation Harness Receptacle
  140
- 10-Pin Instrument Harness
  142
- 10-Pin Instrument Harness Dual Station
  143
- 14-Pin Instrument Harness
  144
- Remote Control and Cables
  145
- Requirements and Recommendations
  145
- Installation
  146
- Dual Station (Helm) Cable Setup
  147
- Cable Attachment Hardware
  148
- Cable Adjustment
  150
Predelivery Preparation

154
- Operating Engine with the Boat out of the Water
  155
- Predelivery Inspection
  155
- Propeller Selection
  156
  - Selection Procedure
    156
  - Cruising RPM
    158
- How Elevation and Climate Affect Performance
  158
- Extended Storage
  159
- Power Package Preparation for Shipment
  159
- Disconnecting the Battery
  160
- Draining the Cooling System
  160
- Engine Corrosion Protection
  160
- Disconnecting the Propeller Shaft Coupling
  161
- Predelivery Inspection Checklist
  162

Mercury MerCruiser MX 6.2 MPI Horizon Installation Manual (77 pages)

GASOLINE ENGINE TOW SPORTS AND INBOARD MODELS

Brand: Mercury | Category: Engine | Size: 3.69 MB

Table of Contents
2
General Information
3
- Notice to Boat Manufacturer/Installer
  3
Torque Specifications
4
Lubricants / Sealants / Adhesives
4
Quicksilver Products
5
- Accessories
  5
Serial Number Decal Placement
5
Engine Rotation
5
Transmissions
6
Boat Construction
10
- Engine Bed
  10
Seawater Connections
11
- Seawater Pickup
  11
Preliminary Connections
14
- Fuel Inlet Fitting
  14
- Inline Fuel Filter
  15
- Coolant Recovery System Connections
  17
Engine Mount Pre-Adjustment
18
Engine Preparation
19
- Engine Oil Dipstick Relocation
  19
Engine Installation and Initial Engine Alignment
20
Exhaust System
26
- Measurement Methods
  29
- Exhaust System Hose / Tube Connections
  32
Electrical Connections
33
- Instrumentation Connections
  33
- Audio Warning System Connections
  34
Fluid Connections
35
- Coolant Recovery Bottle
  35
Final Engine Alignment
36
Throttle Cable Installation and Adjustment
40
Shift Cable Installation and Adjustment
40
- Velvet Drive Transmissions
  41
- ZF / Hurth Transmissions
  49
Predelivery Preparation
54
- Propeller Selection
  54
- Fuel Line Connection
  55
- Battery
  55
- Test Running Engine
  57
- Boat in the Water Tests
  58
Cold Weather and Extended Storage
59
Draining Instructions
59
- Identification
  60
- Boat in Water
  61
- Boat out of the Water
  65
- All Models
  67
Instrumentation
68
ECM 555 EFI System Engine Wiring Diagrams
70
Water Flow Diagrams
74
Predelivery Inspection
77

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Mercury MerCruiser MX 6.2 MPI Horizon Manuals

Mercury MerCruiser MX 6.2 MPI Horizon Product Applications Manual (163 pages)

Table of Contents

Important Information 1

Transmission and Drive Line 2

Engine

Air Intake System

Fuel Delivery System

Exhaust System

Cooling System

Electrical System

Instrumentation and Controls

Predelivery Preparation

Mercury MerCruiser MX 6.2 MPI Horizon Installation Manual (77 pages)

Table of Contents

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