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MerCruiser Alpha 4.3L
Mercury MerCruiser Alpha 4.3L Manuals
Manuals and User Guides for Mercury MerCruiser Alpha 4.3L. We have
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Mercury MerCruiser Alpha 4.3L manuals available for free PDF download: Installation Manual, Manual
Mercury MerCruiser Alpha 4.3L Installation Manual (137 pages)
GASOLINE ENGINE STERNDRIVE MODELS
Brand:
Mercury
| Category:
Engine
| Size: 2.97 MB
Table of Contents
Table of Contents
2
General Information
3
Notice to Boat Manufacturer/Installer
3
Torque Specifications
4
Lubricants / Sealants / Adhesives
5
Special Tools
6
Alpha Notice: Increased Trim-In Range Capability
6
Bravo Three Notice: Trim-In Limit Insert
7
Quicksilver Products
7
Accessories
7
Serial Number Decal Placement
8
Corrosion Protection
8
Anti-Fouling Paint
9
Boat Construction
10
Transom Thickness and Surface
10
Engine Bed
11
Crankshaft Vertical Centerline
11
Crankshaft Horizontal Centerline
12
Transom Cutout
14
Seawater Connections - General Information
16
Seawater Pickup
16
Preliminary Connections
18
Power Trim Pump
18
Fuel Inlet Fitting
19
Transom Connections
20
Installing Gimbal Housing
20
Installing Inner Transom Plate
21
Connecting Speedometer Pickup
22
Fluid Connections
23
Installing Steering System
25
Transom Preparation
35
Driveshaft Extension Models
39
Engine Preparation
39
Engine Installation
40
Exhaust System
43
Methods for Measuring Exhaust Elbow Height
46
Exhaust System Hose / Tube Connections
48
Engine Alignment
49
Hot Water Heater Installation
53
Electrical Connections
55
Installing Continuity Wire
55
Instrumentation Connections
56
Trim Position Sender Connections
57
Mercathode Connections
57
Audio Warning System Connections
58
Power Trim Pump Connections
59
Fluid Connections
61
Gear Lube Monitor Hose
61
Fluid Connections Gear Lube Monitor Hose
61
Power Steering Hoses
62
Bravo Models and Alpha Seawater Cooled Models Using Sterndrive Water Pickups
62
Alpha or Bravo Models Using Alternative Water Pickups
63
Coolant Recovery System
66
Shift Cable Installation
67
Alpha Models - Drive Unit Not Installed
67
Bravo Models
72
Throttle Cable Installation and Adjustment
76
Sterndrive Unit Installation
77
Alpha Models
79
Bravo Models
82
All Models
86
Speedometer Connection
87
Alpha Models
87
Bravo Models
88
Shift Cable Installation
89
Alpha Models - Drive Unit Installed
89
Troubleshooting Shift Problems
95
Predelivery Preparation
98
Power Steering Fluid
98
Filling Coolant Recovery Bottle
99
Power Trim Pump
99
Trim Position Sender Adjustment
100
Propeller Selection
101
Propeller Installation
102
Battery
106
Test Running Engine
107
Boat in the Water Tests
111
Cold Weather and Extended Storage
114
Draining Instructions
114
3.0L Single Point Drain
115
V6 and V8 Seawater (Raw-Water) Cooled Models
119
V6 and V8 Closed Cooled Models
122
All Models
124
Wiring Diagrams
126
Instrumentation
126
Power Trim System
128
Mercathode System Wiring Diagram
129
MCM Gasoline Engine Wiring Diagrams
130
3.0L Engines
130
MCM 4.3L, 5.0L and 5.7L Alpha Engines
131
MCM 4.3L Bravo Engines
132
MCM 5.0L and 5.7L Bravo Engines
133
Water Flow Diagrams
134
181 CID / 3.0L Engines
134
V8 Engines - Seawater Cooled
135
V6 and V8 Engines - Closed Cooled
136
Predelivery Inspection
137
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Mercury MerCruiser Alpha 4.3L Manual (116 pages)
GASOLINE ENGINES BRAVO SERIES
Brand:
Mercury
| Category:
Engine
| Size: 2.56 MB
Table of Contents
Table of Contents
1
General Information
2
Notice to Boat Manufacturer/Installer
2
Bravo Three Notice: Trim-In Limit Pin
3
Recommendations
4
Multiple Steering Tie Bar Arrangements
5
Quicksilver Products
6
Installation Products
7
Torque Specifications
7
Serial Number Decal Placement
8
Corrosion Protection
8
Antifouling Paint
9
Installation Requirements
10
Boat Construction
10
Exhaust System
14
Fuel Delivery System
20
Battery
22
EFI Electrical System Precautions
24
Instrumentation
24
Power Trim Control
25
Power Trim Pump Location
25
Propeller Selection
26
Hot Water Heater Installation Recommendation
27
Seawater Connections - General Information
29
Throttle/Shift Remote Control and Cables
30
Steering Helm and Cable
30
Transom Cutout
32
Finding Crankshaft Vertical Centerline
33
Finding Crankshaft Horizontal Centerline ("X" Dimension)
34
Cutting Transom
36
Checking Transom Thickness
37
Installing Transom Assembly
37
Installing Gimbal Housing
37
Installing Inner Transom Plate
39
Installing Power Trim Pump
40
Installing Steering System
41
Hydraulic (Helm) Steering
41
Connecting Speedometer Pickup
44
Connecting Drive Unit Gear Lube Monitor Hose
45
Engine Installation
46
Driveshaft Extension Models
46
Engine Preparation
46
Transom Preparation
47
Installing Engine/Alignment
49
Coolant Recovery System (if Equipped)
53
Engine Connections
54
Quick Drain Oil Installation
62
Shift/Throttle Cables Installation and Adjustments
63
Installing Sterndrive Unit Shift Cable
63
Troubleshooting Shift Problems
67
Throttle Cable Installation and Adjustment
69
Sterndrive Unit Installation
76
Predelivery Preparation
84
Battery Connection
84
Power Trim Pump
84
Trim Position Sender Adjustment
85
Power Steering Fluid
87
Propeller Installation (Bravo One and Two)
87
Propeller Installation (Bravo Three)
89
Test Running Engine
90
Boat-Ln-The-Water Tests
92
Cold Weather or Extended Storage Draining Instructions
94
Quicksilver Instrumentation Wiring Diagrams
100
Power Trim System Wiring Diagram
102
Mercathode System Wiring Diagram
103
MCM Gasoline Engine Wiring Diagrams
104
Water Flow Diagrams
112
Predelivery Inspection
116
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