Mercury 200 Pro XS Manuals

Manuals and User Guides for Mercury 200 Pro XS. We have 3 Mercury 200 Pro XS manuals available for free PDF download: Manual, Operation, Maintenance & Warranty Manual, Operation, Maintenance And Installation Manual

Mercury 200 Pro XS Manual (155 pages)

Brand: Mercury | Category: Outboard Motor | Size: 4.8 MB

Table of Contents
7
Warranty Registration
13
Warranty Information
13
Transfer of Warranty
14
Transfer of Mercury Product Protection (Extended Service Coverage) Plan United States and Canada
14
Outboard Limited Warranty
15
Year Limited Warranty against Corrosion
19
Warranty Coverage and Exclusions
23
U.S. EPA Emissions Limited Warranty
25
Emission Control System Components
25
California Emissions Limited Warranty
26
California Air Resources Board Explanation of Your California Emission Control Warranty Statement
30
Emission Certification Star Label
31
Boater's Responsibilities
33
Before Operating Your Outboard
33
Boat Horsepower Capacity
33
General Information
33
Intended Boat Application
34
Propeller Selection
34
Outboard Remote Control Models
37
Remote Steering Notice
38
Lanyard Stop Switch
38
Protecting People in the Water
42
Exhaust Emissions
42
Passenger Safety Message - Pontoon Boats and Deck Boats
45
Wave and Wake Jumping
47
Impact with Underwater Hazards
48
Selecting Accessories for Your Outboard
49
Safe Boating Suggestions
49
Recording Serial Number
52
Specifications
52
Component Identification
54
Trailering Boat/Outboard
55
Avoiding Fuel Flow Restrictions
56
Fuel Requirements
56
Fuel and Oil
56
Low Permeation Fuel Hose Requirement
58
Oil Recommendation
58
Filling Remote Oil Tank
59
Filling Engine Mounted Oil Reservoir Tank
59
Filling Fuel Tank
59
Remote Control Features
61
Features and Controls
61
Zero Effort Control Features
62
Warning System
62
Water Pressure
64
Overspeed Rev Limit
65
Power Trim and Tilt
66
Engine Break-In
71
Engine Break-In Fuel Mixture
71
Pre-Starting Check List
71
Operation
71
Operating in Freezing Temperatures
72
Operating in Saltwater or Polluted Water
72
Operating at High Elevations
73
Effects of Elevation and Weather on Performance
73
Operating in Shallow Water
74
Setting Trim Angle While Running Engine at Idle Speed
74
Starting the Engine
75
Gear Shifting
78
Stopping the Engine
78
Power Package Care
79
Submerged Power Package
79
Replacement Parts for Your Power Package
79
EPA Emissions Regulations
80
Inspection and Maintenance Schedule
81
Flushing the Cooling System (Powerhead)
84
Flushing the Cooling System (Lower Unit)
85
Top Cowl Removal and Installation
86
Cleaning Care for Top Cowl
86
Fuel System
87
Steering Link Rod Fasteners
90
Fuses
92
Corrosion Control Anode
93
Spark Plug Inspection and Replacement
94
Battery Inspection
96
Charging System Fusible Link
97
Propeller Replacement - 25.4 MM (1.0 In.) Diameter Propeller Shaft
97
Propeller Replacement - 31.75 MM (1-1/4 In.) Diameter Propeller Shaft
100
Lubrication Points
102
Checking Power Trim Fluid
104
Gearcase Lubrication
105
Storage Preparation
107
Storage
107
Protecting Internal Engine Components
109
Protecting External Outboard Components
109
Positioning Outboard for Storage
110
Battery Storage
110
Gearcase
110
Starter Motor will Not Crank the Engine
111
Engine will Not Start
111
Troubleshooting
111
Engine Runs Erratically
112
Performance Loss
112
Warning Horn Activates (with Power Loss)
112
Warning Horn Activates (no Power Loss)
113
Battery will Not Hold Charge
113
Local Repair Service
115
Service Away from Home
115
Parts and Accessories Inquiries
115
Service Assistance
115
Owner Service Assistance
115
Mercury Marine Service Offices
116
Ordering Literature
117
Important Information
118
Avoiding Fuel Flow Restriction
118
Outboard Installation
118
Boat Horsepower Capacity
119
Start in Gear Protection
119
Selecting Accessories for Your Outboard
119
Fuel Tanks
120
Low Permeation Fuel Hose Requirement
120
Filling the Fuel System
120
Installation Specifications
121
Lifting the Outboard
121
Steering Cable - Starboard Side Routed Cable
122
Steering Link Rod Fasteners
123
Determining Recommended Outboard Mounting Height
126
Drilling Outboard Mounting Holes
127
Fastening the Outboard to the Transom
128
Electrical, Hoses, Control Cables, and Front Clamp
132
Single Outboard
133
Filling the Fuel System
149
Oil Injection Set-Up
150
Trim in Pin
153
Maintenance Log
155

Mercury 200 Pro XS Operation, Maintenance & Warranty Manual (144 pages)

Including Pro Series

Brand: Mercury | Category: Outboard Motor | Size: 6.67 MB

Table of Contents
7
Warranty Registration United States and Canada
11
Transfer of Warranty United States and Canada
11
Warranty Information
11
Transfer of Mercury Product Protection (Extended Service Coverage) Plan United States and Canada
12
Year Limited Warranty against Corrosion
12
Warranty Coverage and Exclusions
14
U.S. EPA Emissions Limited Warranty
16
Emission Control System Components
16
California Emissions Limited Warranty
17
California Air Resources Board Explanation of Your California Emission Control Warranty Statement
19
Emission Certification Star Label
20
Warranty Policy-Australia and New Zealand
21
Global Warranty Charts Outboard and Jets
25
Boater's Responsibilities
30
Before Operating Your Outboard
30
Boat Horsepower Capacity
30
General Information
30
High-Speed and High-Performance Boat Operation
31
Outboard Remote Control Models
31
Lanyard Stop Switch
31
Protecting People in the Water
34
Exhaust Emissions
34
Passenger Safety Message - Pontoon Boats and Deck Boats
36
Wave and Wake Jumping
38
Impact with Underwater Hazards
39
Selecting Accessories for Your Outboard
40
Safe Boating Recommendations
40
Specifications
43
Recording Serial Number
45
Component Identification
45
350 HP Component Identification
46
Propeller Selection
46
Transporting
49
Trailering Boat/Outboard
49
Fuel Recommendations
51
Fuel Additives
52
Low Permeation Fuel Hose Requirement
52
Fuel and Oil
52
EPA Pressurized Portable Fuel Tank Requirements
53
Fuel Demand Valve (FDV) Requirement
53
Mercury Marine's Pressurized Portable Fuel Tank
53
Filling Fuel Tank
54
Engine Oil Recommendations
55
Checking and Adding Engine Oil
55
Panel Mount Control Features and Operation
58
Features and Controls
58
Slim Binnacle Control Features and Operation
60
Dual-Handle Console Control Features and Operation
66
Shadow Mode Control with CAN Trackpad Features and Operation
74
Warning System
77
Power Trim and Tilt
79
Important Daily Inspection before each Use
83
Prestarting Check List
83
Operation
83
Operating in Freezing Temperatures
84
Operating in Saltwater or Polluted Water
84
Operating at High Elevations
84
Propeller Selection
84
Effects of Elevation and Weather on Performance
85
Setting Trim Angle While Running Engine at Idle Speed
86
Engine Break-In Procedure
86
Fuel Supply Module Priming Procedure
86
Starting the Engine
88
Gear Shifting
91
Stopping the Engine
92
Outboard Care
93
EPA Emissions Regulations
93
Inspection and Maintenance Schedule
94
Flushing the Cooling System
96
Cowl Removal and Installation
97
Cleaning Care for Top and Bottom Cowls
99
Cleaning Care for the Powerhead (Saltwater Use)
99
Battery Inspection
99
Verado Engine Battery Specifications
100
Air Filter (200-300)
101
Air Filter (350, 350 Pro)
102
Fuel System
103
Corrosion Control Anodes
106
Corrosion Control Anodes (350 HP)
107
Trim Wear Pad Replacement
107
Propeller Replacement - 25.4 MM (1.0 In.) Diameter Propeller Shaft
108
Propeller Replacement - 31.75 MM (1-1/4 In.) Diameter Propeller Shaft
111
Spark Plug Inspection and Replacement
112
Fuses
115
DTS Wiring System
116
Accessory Drive Belt Inspection
117
Checking Power Trim Fluid
117
Checking Power Steering Fluid
119
Changing Engine Oil
119
Gearcase Lubrication
122
Storage Preparation
128
Protecting External Outboard Components
128
Storage
128
Protecting Internal Engine Components
129
Gearcase
129
Positioning Outboard for Storage
129
Battery Storage
129
Starter Motor will Not Crank the Engine
130
Engine will Not Start
130
Engine Starts but will Not Shift into Gear
130
Engine Runs Erratically
130
Troubleshooting
130
Performance Loss
131
Battery will Not Hold Charge
131
Local Repair Service
132
Service Away from Home
132
Parts and Accessories Inquiries
132
Service Assistance
132
Owner Service Assistance
132
Ordering Literature
135
Outboard Installation
137
Installation
137
Maintenance Log
144

Mercury 200 Pro XS Operation, Maintenance And Installation Manual (123 pages)

Brand: Mercury | Category: Engine | Size: 4.32 MB

Read this Manual Thoroughly
3
Table of Contents
7
Boater's Responsibilities
11
Before Operating Your Outboard
11
Boat Horsepower Capacity
11
General Information
11
High-Speed and High-Performance Boat Operation
12
Outboard Remote Control Models
12
Propeller Selection
13
Remote Steering Notice
15
Lanyard Stop Switch
15
Protecting People in the Water
18
Passenger Safety Message - Pontoon Boats and Deck Boats
18
Wave and Wake Jumping
20
Impact with Underwater Hazards
21
Exhaust Emissions
22
Selecting Accessories for Your Outboard
24
Safe Boating Recommendations
24
Recording Serial Number
26
200/200 Pro XS Optimax Specifications
27
225/250 Pro XS Specifications
27
250 Optimax Specifications
28
Component Identification
30
Trailering Boat/Outboard
31
Transporting
31
Fuel Requirements
32
Fuel and Oil
32
Oil Recommendation
33
Fuel Additives
33
Fuel Requirements
33
Fuel Demand Valve (FDV) Requirement
34
Avoiding Fuel Flow Restriction
34
Low Permeation Fuel Hose Requirement
34
EPA Pressurized Portable Fuel Tank Requirements
34
Mercury Marine's Pressurized Portable Fuel Tank
35
Filling Engine Mounted Oil Reservoir Tank
36
Filling Remote Oil Tank
36
Filling Fuel Tank
37
Remote Control Features
38
Warning System
38
Features and Controls
38
Power Trim and Tilt
41
Important Information
45
Operation
45
Engine Break-In
46
Engine Break-In Fuel Mixture
46
Prestarting Check List
46
Operating in Freezing Temperatures
47
Operating in Saltwater or Polluted Water
47
Operating at High Elevations
47
Effects of Elevation and Weather on Performance
47
Setting Trim Angle While Running Engine at Idle Speed
48
Operating in Shallow Water
48
Starting the Engine
49
Gear Shifting
52
Stopping the Engine
52
Cleaning Care Recommendations
53
Maintenance
53
EPA Emissions Regulations
55
Inspection and Maintenance Schedule
56
Flushing the Cooling System
57
Top Cowl Removal and Installation
57
Alternator Belt Inspection
58
Fuel System
58
Steering Link Rod Fasteners
60
Fuses
61
Corrosion Control Anode
62
Battery Inspection
63
Battery Information (All Batteries Including DTS)
63
Propeller Replacement
64
Spark Plug Inspection and Replacement
68
Air Compressor Filter
69
Lubrication Points
71
Checking Power Trim Fluid
74
Gearcase Lubrication
75
Submerged Outboard
76
Storage Preparation
77
Fuel System
77
Protecting Internal Engine Components
79
Protecting External Outboard Components
79
Gearcase
79
Positioning Outboard for Storage
79
Battery Storage
80
Starter Motor will Not Crank the Engine
81
Engine will Not Start
81
Engine Runs Erratically
81
Troubleshooting
81
Performance Loss
82
Warning Horn Activates (with Power Loss)
82
Warning Horn Activates (no Power Loss)
82
Battery will Not Hold Charge
83
Service Assistance
84
Owner Service Assistance
84
Ordering Literature
86
Mercury Marine Validated Engine Mounting Hardware
88
Accessories Mounted to the Transom Clamp Bracket
88
Outboard Installation
88
Boat Horsepower Capacity
92
Start in Gear Protection
92
Selecting Accessories for Your Outboard
93
Fuel System
93
Installation Specifications
95
Lifting the Outboard
95
Steering Cable - Starboard Side Routed Cable
96
Steering Link Rod Fasteners
97
Recommended Mounting Height
99
Drilling Outboard Mounting Holes
102
Fastening the Outboard to the Transom
103
Electrical, Hoses, Control Cables, and Front Clamp
108
Oil Injection Set-Up
119
Trim in Pin
121
Maintenance Log
123

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