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68AC353-102 MICROMAX
MCC 68AC353-102 MICROMAX Manuals
Manuals and User Guides for MCC 68AC353-102 MICROMAX. We have
1
MCC 68AC353-102 MICROMAX manual available for free PDF download: Operation And Service
MCC 68AC353-102 MICROMAX Operation And Service (82 pages)
Brand:
MCC
| Category:
Temperature Controller
| Size: 3.01 MB
Table of Contents
Table of Contents
2
Safety Summary
7
Description
10
Introduction
10
Configuration Identification
10
Option Description
10
Condenser Cover (Skins)
10
Condenser Electrical Kit
12
Condenser Fan Kit
12
Evaporator Skins Kit
12
Evaporator Blower Kit
12
Evaporator Connection Kit S/D
12
Evaporator Connection Kit - Indash
12
Evaporator Connection Kit (Heating)
12
Air Exchange Kit
12
Controller Kit
12
Table 1-1 Option Legend
12
General Description
13
Compressor Assembly
13
Discharge Check Valve
13
Figure 1-1 System Component Identification
13
Table 1-3 Additional Support Manuals
13
Rooftop Unit
14
Figure 1-2 Rooftop Unit Components
14
Figure 1-3 Condensing Section Components
15
Fresh Air System
16
Figure 1-4 Evaporator Section Components
16
System Operating Controls and Components
17
Refrigeration System Component Specifications
17
Electrical Specifications - Motors
17
Electrical Specifications - Sensors and Transducers
18
Safety Devices
18
Air Flow
19
Figure 1-5 System Air Flow
19
Air Conditioning Refrigeration Cycle
20
Figure 1-6 Refrigerant Flow Diagram
21
Heating Cycle
22
Figure 1-7 Heat Flow Diagram
22
Control Panel with Gr60 Relay Board
23
Figure 1-8 Control Panel
23
Control Panel
24
Figure 1-9 Control Panel
24
Logic Board
25
Figure 1-10 Logic Board
25
Relay Board - Gr60, 24Vdc
26
Figure 1-11. Relay Board - GR60
26
RELAY BOARD - GR60, 24VDC (Continued)
27
Figure 1-11. Relay Board - GR60 (Continued)
27
Relay Board, 24Vdc
28
Figure 1-12. Relay Board
28
Logic Board, Data Communications
29
Figure 1-13 Logic Board, Data Communications
29
CONTROL PANEL (Diagnostic Module)
30
Operation
31
Starting, Stopping and Operating Instructions
31
Power to Logic Board
31
Starting
31
Self-Test and Diagnostics (Check for Errors And/Or Alarms)
31
Stopping
31
Pre-Trip Inspection
32
Modes of Operation
32
Figure 2-1 Capacity Control Diagram
32
Boost Pump
33
Compressor Unloader Control
33
Cooling Mode
33
Heating Mode
33
Temperature Control
33
Vent Mode
33
Alarm Description
34
Compressor Clutch Control
34
Condenser Fan Control
34
Evaporator Fan Speed Selection
34
Hour Meters
34
Liquid Line Solenoid Control
34
Microprocessor Diagnostics
34
Table 2-1. Unloader UV1 Relay
34
Table 2-2. Unloader UV2 Relay
34
Table 2-3 Evaporator Fan Speed Relay Operation
34
Control
35
Diagnostic Mode
35
System Parameters
35
Table 2-4. Controller Test List
36
Test Mode
36
Table 2-5. Parameter Codes
37
Troubleshooting
40
Self Diagnostics
40
System Alarms
40
Alarm Codes
40
Activation
40
Alarm Queue
40
Alarm Clear
40
Table 3-1 Error Codes
40
Exit Alarm Queue
41
Troubleshooting
41
Troubleshooting no CAN Communication
41
Table 3-2 Alarm Codes
42
Figure 4-12 Compressor
44
System will Not Cool
44
Table 3-3. General System Troubleshooting Procedures
44
Control System Malfunction
45
Expansion Valve Malfunction
45
Heating Malfunction
45
No Evaporator Air Flow or Restricted Air Flow
45
Service
46
Maintenance Schedule
46
Figure 4-1 Opening Top Cover (Evaporator)
47
Figure 4-2 Condenser Cover Removal
47
Figure 4-3 Suction or Discharge Service Valve
48
Suction and Discharge Service Valves
48
Figure 4-4 Manifold Gauge Set (R-134A)
49
Pumping the System down or Removing the Refrigerant Charge
49
Figure 4-5 Compressor Service Connections
50
Refrigerant Removal from an Inoperative Compressor
50
Figure 4-6 Service Connections
51
Pump down an Operable Compressor for Repair
52
Evacuation and Dehydration
53
Adding Full Charge
54
Figure 4-7 Checking High Pressure Switch
55
Figure 4-8 Filter-Drier Removal
55
Figure 4-9 Liquid Line Solenoid Valve
56
Servicing the Liquid Line Solenoid Valve
56
Figure 4-10 Thermostatic Expansion Valve
57
Figure 4-11 Thermostatic Expansion Valve Bulb and Thermocouple
57
Replacing Evaporator Return Air Filters
58
Figure 4-13 Removing Bypass Piston Plug
59
Figure 4-14 Compressor Clutch
59
Transferring Compressor Clutch
59
Transferring Compressor Clutch (Continued)
60
Compressor Oil Level
61
Figure 4-15 Transducer Terminal Location
62
Table 4-1 Temperature Sensor Resistance
62
Temperature Sensor Checkout
62
Replacing Sensors and Transducers
63
Table 4-2 Pressure Transducer Voltage
63
Logic Board Replacement
64
Table 4-3 Logic Board Configuration
64
Table 4-4 R-134A Temperature - Pressure Chart
65
Electrical
66
Figure 5-1. Wiring Schematic - Legend (PM Motors) - 68AC353-102, 102-4, 102-5
67
Figure 5-3. Wiring Schematic - Power Circuit (PM Motors) - 68AC353-102, 102-4, 102-5
69
Figure 5-4. Wiring Schematic - Legend (Brushless Motors) (CAN) - 68AC353-102-1, 102-3, 102-6
70
Figure 5-5. Wiring Schematic - Control Circuit (Brushless Motors) (CAN) - 68AC353-102-1, 102-3
71
Figure 5-6. Wiring Schematic - Power Circuit (Brushless Motors) (CAN) - 68AC353-102-1, 102-3
72
Figure 5-7. Wiring Schematic - Condenser Circuit (Brushless Motors) (CAN) - 68AC353-102-1, 102-3
73
Figure 5-8. Wiring Schematic - Evaporator Circuit (Brushless Motors) (CAN) - 68AC353-102-1, 102-3, 102-6
74
Figure 5-9. Wiring Schematic - Legend (Brushless Motors) - 68AC353-102-2 & 102-7
75
Figure 5-10. Wiring Schematic - Control Circuit (Brushless Motors) - 68AC353-102-2 & 102-7
76
Figure 5-11. Wiring Schematic - Control Board Power Circuit (Brushless Motors) - 68AC353-102-2 & 102-7
77
Figure 5-12. Wiring Schematic - Condenser Motor Power Circuit (Brushless Motors) - 68AC353-102-2 & 102-7
78
Figure 5-13. Wiring Schematic - Evaporator Motor Power Circuit (Brushless Motors) - 68AC353-102-2 & 102-7
79
Introduction
80
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