MagneMotion MagneMover LITE Motor System Manuals

Manuals and User Guides for MagneMotion MagneMover LITE Motor System. We have 3 MagneMotion MagneMover LITE Motor System manuals available for free PDF download: User Manual, User Manual Addendum

MagneMotion MagneMover LITE User Manual (382 pages)

Brand: MagneMotion | Category: Engine | Size: 4.98 MB

Table of Contents

3
- Figures
  13
Tables

19
- Changes
  
  21
  - Overview
    21
    
    Rev. a
    21
    
    Rev. B
    21
    
    Rev. C
    22
    
    Rev. D
    22
    
    Rev. E
    23
- About this Manual
  
  25
  - Overview
    25
    
    Audience
    25
    
    Prerequisites
    25
    
    Purpose
    25
  - Magnemotion Documentation
    26
    
    Manual Conventions
    26
    
    Notes, Safety Notices, and Symbols
    27
    
    Manual Structure
    28
    
    Related Documentation
    29
  - Contact Information
    29
- Introduction
  
  31
- Safety
  
  43
- Design Guidelines
  
  71
  - Overview
    71
  - Transport System Layout
    72
    
    Transport System Overview
    72
    
    Motors, Switches, and Vehicles (Pucks)
    73
  - Sample MM LITE Transport System Layout Showing Motors
    73
    
    Paths
    74
  - Sample MM LITE Transport System Layout Showing Paths
    74
  - Motor Assignments
    74
    
    Nodes
    75
  - Sample MM LITE Transport System Layout Showing Nodes
    75
    
    Node Controllers
    76
  - Sample MM LITE Transport System Layout Showing Node Controllers
    76
    
    Additional Connections
    77
  - Sample MM LITE Transport System Layout Showing Additional Connections
    77
  - Transport System Design
    78
    
    Design Guidelines
    78
    
    Overview
    78
    
    Motors
    79
    
    Available Thrust
    80
    
    Motor Types
    80
  - Magnemover LITE Motor Blocks
    80
  - Magnemover Light Thrust Force Guideline
    80
    
    Downstream Gap
    81
    
    Motor Gap
    81
    
    Required Thrust
    81
  - Magnemover LITE Motor Gaps
    81
    
    Electrical Wiring
    82
    
    Motor Cogging
    82
    
    Motor Controllers
    82
    
    Power Wiring
    82
    
    Ground
    83
    
    Signal Wiring
    83
  - System Wiring Block Diagram
    84
    
    High Flux Magnet Arrays
    85
    
    Magnet Arrays
    85
  - Standard Magnemover LITE Magnet Array, 1 Cycle, 3 Poles
    85
    
    Magnet Array Length and Attractive Force
    86
    
    Available Magnet Arrays
    87
    
    Magnet Array Use
    87
    
    Vehicles
    88
  - Typical Vehicle on Guideway
    88
    
    Dual Array (Tandem) Puck
    89
    
    Single Array Puck
    89
    
    Vehicle Gap
    90
    
    Vehicle Design
    91
    
    Mounting Magnet Arrays to Vehicles
    92
    
    Custom Guideway Design
    93
    
    Guideways
    93
  - Magnemover LITE Railless Transport System, Single Vehicle
    93
    
    Guideway and Support Materials
    94
    
    Motor Mounts
    94
    
    Motor Mounting Methods
    95
  - Motor Mounting Using Custom Brackets
    96
  - Motor Mounting Using Motor Mount Brackets
    97
    
    System Stands
    98
  - System Stand
    98
  - Stand System Heights
    98
  - Stand System Widths
    98
  - Custom Motor Mounting
    99
  - Puck Carrier
    101
    
    Cantilevered Loads
    101
  - Puck Carrier Overhang
    101
  - Puck Carrier Overhang Limits
    101
  - Transport System Options
    103
    
    Precision Rail
    103
    
    Precision Rails
    103
    
    Spine Plates
    103
  - Precision Rail Option
    103
    
    Support Post Assembly
    104
  - Precision Rails
    104
  - Precision Rail Types and Lengths
    105
    
    Precision Rail Spine Plates
    106
    
    Precision Rail Support Post
    107
    
    Precision Rail Dual Array Vehicle
    108
    
    Precision Rail Single Array Vehicle
    108
    
    Vehicles
    108
    
    Precision Rail Installation
    109
    
    Precision Rail to Motor Reference Diagram
    109
    
    Locator Stand
    110
    
    Precision Locator
    110
    
    Precision Locator Option
    110
    
    Precision Locators
    110
    
    Pallet
    111
    
    Pallet Design
    111
    
    Precision Locator Pallet Design Details
    112
    
    Pneumatic Piping
    113
    
    Precision Locator Installation
    113
    
    Precision Locator Installation Dimensions
    113
    
    Precision Locator Pneumatic Block Diagram
    114
    
    Straight Track Configuration
    115
    
    Transport System Configuration
    115
    
    Curve Track Configuration
    116
    
    Switch Configuration
    117
- Specifications and Site Requirements
  
  119
  - Overview
    119
  - Motor Types
    120
    
    Magnemover LITE G3 Motors
    120
    
    Magnemover LITE G4 Motors
    120
  - Mechanical Specifications
    121
    
    1000 Millimeter Motor
    121
  - Millimeter Motor Mechanical Drawing (G4)
    121
    
    1000 Millimeter Railless Motor
    122
  - Millimeter Railless Motor Mechanical Drawing (G4)
    122
    
    250 Millimeter Motor
    123
    
    250 Millimeter Railless Motor
    124
    
    125 Millimeter Radius 90° Curve
    125
  - Millimeter Radius 90° Curve Mechanical Drawing (G4)
    125
    
    125 Millimeter Radius 90° Curve Railless Motor
    126
  - Millimeter Radius 90° Railless Curve Mechanical Drawing (G4)
    126
    
    90° Left Switch
    127
  - Left Switch Mechanical Drawing (G4)
    127
    
    90° Right Switch
    128
  - Right Switch Mechanical Drawing (G4)
    128
    
    Standard Motor Mount Bracket
    129
  - Standard Motor Mount Bracket Mechanical Drawing (G4)
    129
    
    Stand System
    130
    
    Pucks
    131
  - Puck Mechanical Drawing (G4)
    131
  - Puck Mechanical Drawing (G4.2)
    132
  - Puck Mechanical Drawing (G4.3)
    133
    
    Tandem Pucks
    134
  - Tandem Puck Mechanical Drawing (G4)
    134
  - Tandem Puck Mechanical Drawing (G4.2)
    135
  - Tandem Puck Mechanical Drawing (G4.3)
    136
    
    Magnet Arrays
    137
  - Magnet Array Mechanical Drawing (G4)
    137
  - Magnet Array Mechanical Drawing (G4.2)
    138
    
    Node Controller
    139
    
    Rack Mounting Bracket
    140
  - Rack Mounting Bracket Mechanical Drawing
    140
    
    Node Controller LITE
    141
  - Node Controller LITE Mechanical Drawing
    141
    
    Electronics Mounting Plate
    142
  - Electronics Mounting Plate Mechanical Drawing
    142
    
    MM LITE Power Supply
    143
  - MM LITE Power Supply Mechanical Drawing
    143
    
    Precision Rail Option
    144
    
    Precision Rails
    144
  - Precision Rail Mechanical Drawing
    144
    
    Precision Rail Single Array Vehicle
    145
  - Precision Rail Single Array Vehicle Mechanical Drawing
    145
    
    Precision Rail Dual Array Vehicle
    146
  - Precision Rail Dual Array Vehicle Mechanical Drawing
    146
    
    Precision Rail Support Post Assembly
    147
    
    Spine Plates
    148
  - Precision Rail Straight to Curve, Spine Plates, Mechanical Drawing
    148
  - Precision Rail Curve to Curve, Spine Plates, Mechanical Drawing
    149
  - Precision Rail Straight, no Joint, Spine Plate, Mechanical Drawing
    150
  - Precision Rail Straight, with Joint, Spine Plate, Mechanical Drawing
    150
  - Precision Rail Curve, 180°, no Joint, Spine Plate, Mechanical Drawing
    151
    
    Actuator Assembly
    152
    
    Precision Locator Option
    152
  - Precision Locator Actuator Mechanical Drawing
    152
    
    Stand Assembly
    153
    
    Adjustable Motor Mount Bracket
    154
  - Adjustable Motor Mount Bracket Mechanical Drawing
    154
    
    Pallet
    155
  - Precision Locator Basic Pallet Mechanical Drawing
    155
  - Electrical Specifications
    156
    
    Motors and Switches
    156
  - Magnemover LITE Motor and Switch Power Requirements
    156
    
    Straight and Curve Motors
    158
  - Magnemover LITE Motor Electrical Connections
    158
  - Magnemover LITE Motor Connections
    158
  - Magnemover LITE Motor RS-422 Pinouts
    159
  - Magnemover LITE Motor Power Pinouts
    159
  - Magnemover LITE Sync Pinouts
    159
    
    Magnemover LITE Switch Connections
    160
    
    Magnemover LITE Switch Electrical Connections
    160
    
    Switches
    160
  - Magnemover LITE Switch RS-422 Pinouts
    161
  - Magnemover LITE Switch Power Pinouts
    161
  - Magnemover LITE Switch Ethernet Pinout
    161
    
    MM LITE Power Supply
    162
    
    MM LITE Power Supply Electrical Connections
    163
  - MM LITE Power Supply Connections
    163
  - MM LITE Power Supply Indicators
    163
    
    AC Power Cable
    164
    
    MM LITE Power Supply DC Enable
    164
    
    MM LITE Power Supply DC Power Pinouts
    164
    
    Motor Power Cable
    165
    
    DC Enable
    166
    
    DC Enable Circuit
    166
    
    DC Enable Jumper
    166
    
    DC Enable Jumper Plug
    166
    
    AC Power Option
    167
    
    DC Power Option
    167
    
    Node Controller
    167
    
    AC Power Cable
    171
    
    AC Power Option
    172
    
    DC Power Option
    172
    
    Node Controller LITE
    172
    
    Node Controller LITE Connections
    173
    
    Node Controller LITE Electrical Connections
    173
    
    Node Controller LITE Power Pinout
    173
    
    Node Controller LITE Console Pinout
    174
    
    Node Controller LITE LAN Pinout
    174
    
    Node Controller LITE RS-422 Pinouts
    175
    
    AC Power Cable
    176
    
    Ethernet Switch with Power over Ethernet Injector
    176
    
    Precision Locator
    177
    
    Precision Locator Connections
    177
    
    Precision Locator Electrical Connections
    177
    
    Precision Locator Sensor Indicators
    177
    
    Precision Locator Sensor Pinout
    178
    
    Pneumatic Specifications
    179
    
    Precision Locator
    179
    
    Precision Locator Connections
    179
    
    Precision Locator Pneumatic Connections
    179
    
    Precision Locator Pneumatic Requirements
    179
    
    Communications
    180
    
    Ethernet Connection
    180
    
    TCP/IP Communication
    180
    
    Ethernet/Ip Communication
    181
    
    RS-232 Serial Interface Connection
    181
    
    Digital I/O Connection
    183
    
    Digital I/O Equivalent Circuits
    183
    
    Sync Connection
    183
    
    Environment
    184
    
    MM LITE Power Supply
    184
    
    Motors
    184
    
    Nc Lite
    184
    
    Site Requirements
    184
    
    Facilities
    185
    
    Floor Space and Loading
    185
    
    Lighting, Site
    185
    
    Magnet Arrays, Pucks, Precision Rail Vehicles
    185
    
    Precision Locator
    185
    
    Service Access
    186
- Installation
  
  187
  - Overview
    187
  - Unpacking and Inspection
    188
    
    Magnemover LITE Component Packing Checklist Reference
    188
    
    Required Tools and Materials
    189
    
    Unpacking and Moving
    189
    
    Unpacking and Moving Instructions
    189
  - Transport System Installation
    191
    
    Installing Hardware
    191
    
    Required Tools and Materials
    191
    
    Installation Overview - User-Supplied Mounting
    192
    
    Installation Overview - MMI Supplied Mounting
    193
    
    Installation Overview - MMI Precision Rails
    194
    
    Installation Overview - MMI Precision Locator
    195
    
    Assembling Beams
    197
    
    Stand System Installation
    197
  - Connecting Beam Sections
    197
    
    Installing System Legs
    198
  - Leg on a Single Path Beam Assembly
    198
  - Legs on a Parallel Path Beam Assembly
    199
  - Angle Bracket Assembly
    200
    
    Leveling the Magnemover LITE
    201
  - System Leveling
    201
    
    Securing the Transport System
    202
  - Bracket Tie-Down
    202
  - Foot Tie-Down
    203
    
    Installing Cable Chase Cover Brackets
    204
    
    Motor Installation
    204
  - Installing Cable Chase Cover Mounting Brackets
    204
    
    Installing Motor Mounts on Motors and Switches
    205
    
    Mounting Motors and Switches
    206
  - Installing Motors and Switches
    206
  - Motor Mount Reference
    207
    
    Align and Secure Motors and Switches
    209
  - Align and Secure Rails - G4 Motors
    209
    
    Align and Secure Railless Motors
    211
    
    Verify Motor and Switch Installation
    212
    
    Installing Electronics
    213
    
    Installing Electronics on the Transport System
    213
  - Node Controller LITE Mounting
    213
    
    Connecting Motors and Electronics
    218
  - Simplified Representation of Motor Connections
    219
  - Simplified Representation of Merge Switch Connections
    219
  - Communication Cable Connections
    220
  - Digital I/O Connections
    223
  - Power Connections
    224
    
    Installing Pucks/Magnet Arrays
    226
    
    Magnet Array Installation
    226
    
    Puck Installation
    226
    
    Installing Cable Chase Covers
    227
  - Option Installation
    230
    
    Precision Rail Installation
    230
  - Magnemover LITE Railless Motor System
    230
    
    Assemble Precision Rail Support Posts
    231
  - Precision Rail Support Post Assembly
    231
    
    Attach Precision Rail Support Posts to the Beam
    232
  - Precision Rail Support Post to Post Mount Spacing
    232
  - Attach Precision Rail Support Post Assemblies to Beam
    232
    
    Attach Rails to Spine Plates
    233
  - Precision Rail to Spine Plate Attachment Screws
    235
    
    Align and Secure Rails to Spine Plates
    236
  - Tightening Sequence, Straight to Curve Precision Rail Spine Plate
    236
  - Tightening Sequence, Curve to Curve Precision Rail Spine Plate
    237
  - Tightening Sequence, Straight to Straight Precision Rail Spine Plate
    237
  - Tightening Sequence, 180° Curve no Joint Precision Rail Spine Plate
    238
  - Tightening Sequence, Straight Rail No-Joint Precision Rail Spine Plate
    238
    
    Install the Precision Rail Vehicles
    239
    
    Secure Spine Plates to Support Posts
    239
    
    Precision Locator Installation
    240
  - Magnemover LITE Precision Locator Option, Standard
    240
    
    Install Pallets and Pucks
    241
  - Magnemover LITE Precision Locator Option, Alternate
    241
    
    Install the Motors
    242
    
    Install the Precision Locator Assemblies
    242
    
    Install the Precision Locators on the Stands
    242
    
    Install the Pneumatic Controls
    244
  - Precision Locator Pneumatic Connections
    244
    
    Install the Covers
    245
    
    Teach the Precision Locator Position
    245
  - Facilities Connections
    246
    
    Network Connections
    246
    
    Electrical Connections
    247
    
    E-Stop Circuit
    248
    
    Interlock Circuit
    248
    
    General Purpose Digital I/O
    249
    
    Light Stack Circuit
    249
  - Software
    250
    
    Software Configuration
    250
    
    Software Overview
    250
    
    Motor Software Installation
    251
    
    Node Controller Software Installation
    251
  - Check-Out and Power-Up
    252
    
    Facility Checks
    252
    
    Mechanical Checks
    252
    
    Pre-Operation Checks
    252
    
    System Check-Out
    252
    
    System Power-Up
    253
  - Startup Indicators
    254
  - System Testing
    255
- Operation
  
  257
  - Overview
    257
  - Theory of Operation
    258
    
    Magnemover LITE Transport System Advantages
    258
  - Linear Synchronous Motor Derived from Rotary Motor
    258
    
    Motion Control
    259
    
    Motor Topology
    259
    
    Motor Operation
    260
  - Representation of Stationary Vehicles Per Magnemover LITE Motor Block
    260
  - Representation of Moving Vehicles Per Magnemover LITE Motor Block
    260
    
    Motor Blocks
    261
    
    Motor Cogging
    261
    
    Anti-Collision
    262
    
    Block Acquisition
    262
    
    In Queue
    263
    
    Safe Stopping Distance Movement
    263
  - Vehicle Movement Profile
    263
    
    Locating Vehicles During Startup
    264
    
    Moving Vehicles by Hand
    264
    
    Vehicle Length through Curves and Switches
    264
    
    Electrical System
    266
  - Controls and Indicators
    267
    
    Track Display
    267
  - The Graphics Window
    267
    
    Synchronization
    268
  - Transport System Wiring Diagram with Synchronization
    268
    
    E-Stops
    269
  - E-Stop Wiring Diagram, Single Node Controller
    270
  - E-Stop Wiring Diagram, Multiple Node Controllers
    270
    
    Interlocks
    271
  - Interlock Wiring Diagram
    271
    
    Faststop
    272
    
    Light Stacks
    273
    
    Digital I/O
    274
  - Transport System Simulation
    275
    
    Configuring a Simulation
    275
    
    Running a Simulation
    277
    
    Simulated Operation Differences
    277
    
    Return the System to Normal Operation
    278
    
    Stopping a Simulation
    278
  - Precision Rail Operation
    280
    
    Operation
    280
    
    Setup
    280
  - Precision Locator Operation
    281
    
    Operation
    281
    
    Setup
    281
  - Transport System Operation
    282
    
    Normal Running
    282
    
    Power-Up
    282
    
    Safe Shut-Down
    283
- Maintenance
  
  285
  - Overview
    285
  - Preventive Maintenance
    286
    
    Magnemover LITE Preventive Maintenance Schedule
    286
    
    General Cleaning
    287
    
    Spray Cleaning
    287
    
    Puck Cleaning
    288
    
    Cable Connection Inspection
    289
    
    Cleaning Magnet Arrays
    289
    
    Hardware Inspection
    289
    
    Puck Wear Surface Maintenance
    289
    
    Clean Power Supply Air Filter
    290
    
    Transfer Log Files
    290
    
    Lubricating the Precision Rails
    291
    
    Refilling a Precision Rail Vehicle's Lubricating Applicator
    292
  - Precision Rail Vehicle Lubricating Applicator (Front and Rear)
    293
  - Precision Rail Vehicle Lubricating Applicator
    293
  - Precision Rail Single Array Vehicle Lubrication Portal
    294
    
    Adjusting Vehicle Bearings
    295
  - Precision Rail Vehicle Bearing Adjustment
    295
    
    Concentric Bearings
    296
    
    Eccentric Bearings
    296
    
    Precision Rail Vehicle Drag
    296
  - Troubleshooting
    297
    
    Initial Troubleshooting
    297
    
    Power Related Troubleshooting
    298
    
    Node Controller Related Troubleshooting
    301
    
    Node Controller Troubleshooting
    301
    
    Communications Related Troubleshooting
    302
    
    Communications Troubleshooting
    302
    
    Motion Control Related Troubleshooting
    303
    
    Motion Control Troubleshooting
    303
    
    Precision Rail Option Troubleshooting
    304
    
    Light Stack Related Troubleshooting
    305
    
    Light Stack Troubleshooting
    305
  - Contact Magnemotion Technical Support
    306
  - Repair
    307
    
    Magnemover LITE Repair Procedures
    307
    
    Adjust G3 Motors to Eliminate Rail Binding
    309
  - Rail Adjustment Points - G3 Motors
    309
  - Adjust Rails - G3 Motors
    310
    
    Connect and Secure G3 Motors and G3 Switches
    311
  - Align and Secure Rails - G3 Motors
    311
    
    Connect G3 Motors and G4 Motors
    313
  - Align and Secure Rails - G3 to G4 Motors
    313
    
    Remove the Existing Motor
    315
    
    Replacing Motors
    315
    
    Install the New Motor
    316
    
    Programming Motors
    317
    
    Separating Magnet Arrays
    318
    
    Replace Pucks
    319
    
    Remove Pucks
    320
    
    Install Pucks
    321
    
    Replace Puck Wear Surfaces
    322
    
    Replace Power Supply Fuses
    326
    
    AC Fuse
    327
  - Open the Power Entry Module
    327
    
    DC Fuses
    328
    
    Replace Precision Rail Vehicles
    329
    
    Vehicle Orientation
    329
    
    Installing Vehicles with Rails Removed
    330
  - Precision Rail Vehicle to Rail Orientation
    330
    
    Installing Vehicles Without Removing Rails
    331
  - Precision Rail Vehicle Eccentric Bearings
    331
    
    Removing Vehicles by Removing Rails
    332
    
    Removing Vehicles Without Removing Rails
    333
  - Remove Precision Rail Vehicle from Rail
    333
    
    Replacing Lubricating Applicators on Vehicles
    334
  - Precision Rail Vehicle Lubricating Applicator Location
    335
    
    Replacing Magnet Arrays on Precision Rail Vehicles
    337
    
    Single Array Vehicles
    338
    
    Dual Array Vehicles
    340
    
    Replacing Bearings on Precision Rail Vehicles
    343
    
    Replacing Concentric Bearings
    344
    
    Replacing Eccentric Bearings
    346
    
    Replacing Wear Surfaces on Pallet
    348
    
    Replacing Bushings on Pallet
    351
    
    Replacing Pins on Precision Locator Arms
    353
    
    Replacing Z-Datums on Precision Locator Stand
    355
  - Ordering Parts
    357
  - Shipping
    358
    
    Packing Procedure
    359
    
    Shipping Components
    360
    
    Shipping Systems or System Sections
    360
- Appendix
  
  363
  - Overview
    363
  - File Maintenance
    364
    
    Backup Files
    364
    
    Creating Backup Files
    364
    
    Restoring from Backup Files
    364
  - Additional Documentation
    365
    
    Release Notes
    365
    
    Upgrade Procedure
    365
  - Transport System Limits
    366
  - Magnemotion Transport System Limits
    366
  - Magnemotion Transport System Motion Limits
    366
- Glossary
  
  367
  - Vehicle Gap
    371

MagneMotion MagneMover LITE User Manual Addendum (26 pages)

Air-cooled Motors

Brand: MagneMotion | Category: Engine | Size: 1.07 MB

MagneMotion MagneMover LITE User Manual (18 pages)

Addendum, Air-cooled Motors

Brand: MagneMotion | Category: Engine | Size: 0.36 MB

MagneMotion Categories

Engine Accessories

More MagneMotion Manuals

MagneMotion MagneMover LITE Motor System Manuals

MagneMotion MagneMover LITE User Manual (382 pages)

Table of Contents

Table of Contents

Tables

Changes

About this Manual

Introduction

Safety

Design Guidelines

Specifications and Site Requirements

Installation

Operation

Maintenance

Appendix

Glossary

MagneMotion MagneMover LITE User Manual Addendum (26 pages)

Table of Contents

MagneMotion MagneMover LITE User Manual (18 pages)

Table of Contents

Related Products

MagneMotion Categories