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Trivac D2A
LEYBOLD Trivac D2A Vane Vacuum Pumps Manuals
Manuals and User Guides for LEYBOLD Trivac D2A Vane Vacuum Pumps. We have
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LEYBOLD Trivac D2A Vane Vacuum Pumps manuals available for free PDF download: Manual
LEYBOLD Trivac D2A Manual (75 pages)
Trivac A series Dual Stage. Rotary Vane Pump
Brand:
LEYBOLD
| Category:
Water Pump
| Size: 16.34 MB
Table of Contents
Safety Precautions
3
Table of Contents
4
List of Figures
5
List of Tables
5
Identification Plate
6
Manual Key
6
Model and Catalog Numbers
6
Section 1 -Introduction
6
Direct Drive Mechanism
7
Pumping Mechanism
7
High Vacuum Stage Pump Cylinder
7
Section 2 - Principles of Operation
7
Gas Ballast Mechanism
8
Second Stage Pump Cylinder
8
Opening and Closing the Valve
8
D4A Module
8
Purpose and Function of the Gas Ballast Valve
9
Pump Fluid
10
Cross Section of the Gas Ballast Valve
10
Lubricating Fluid
10
Anti-Suck Back Mechanism
11
Receiving
11
Reporting Shipping Damage/Shortage
11
Section 3 - Preparing and Installing the Pump
11
Connecting the Pump to the System
12
Reporting Incorrect Shipment
12
Initial Filling with Lubricating Fluid
12
Making the Electrical Connection
13
Section 4 - Starting, Operating, and Maintaining the Pump
13
Checking the Direction of Rotation
13
Start-Up
13
Using the Gas Ballast Valve During Pump Warm-Up
13
Operation
14
Preventative Maintenance
14
Checking the Lubricating Fluid Level
14
Technical Data
15
Changing the Pump Fluid
15
Changing the Lubricating Fluid
15
Checking the Pump Fluid for Contamination
16
Long Term Storage
16
Checking the Dirt Trap
16
Avoiding Oil Leaks During Shipping and Storage
16
Module Replacement Procedure
17
Required Materials and Tools
17
Section 5 - Disassembly, Cleaning, and Assembly Instructions
17
5-A-2 Required Tools
17
Removing the Module from the Pump
18
Assembled Pump
19
Disassembling the Module
20
Module Attached to Coupling Housing
20
Module, Side View
21
Front End of Module Minus Coupling and Centrifugal Switch
22
Rear End of Module Minus the Disk
23
Removing the Cylindrical Pins from the Module
23
Disassembling the Remaining Parts
25
High Vacuum Stage Rotor Removed from the Shaft
25
Miscellaneous Disassembled Parts
27
D4A Module Showing Retaining Bracket and Valve Plate
28
Removing the Radial Shaft Seal from the End Plates
28
Coupling Housing and Motor
29
Removing the Valve Stop and Plate
29
Cleaning and Inspecting the Disassembled Pump
30
Removing the Oil Level Glass from the Coupling Housing
30
5-E-2 Instructions for Cleaning and Inspecting All Pump Models
31
5-E-L Special .For Service Pumps
31
Special Requirements for Extreme-Corrosive Service Pumps
31
Reassembling the Pump
32
Rotor, Bearing, Shaft and Vane Critical Dimensions
33
Disassembled Motor
35
Parts Required for Installing the Rotational Lock Bearing
35
Rotors/Shaft/Center Bearing Plate Assembly
38
Driving Long Cylindrical Pins Aligning HV Cylinder and Center Bearing
39
Pulling Second Stage Pump Cylinder Tight against the Center Bearing
41
Driving Short Cylindrical Pins Aligning Rear End Plate and HV Cylinder
42
Install the Radial Shaft Seal into the Front End Plate
43
Reassembling the Module to the Coupling Housing
45
Section 6 - Troubleshooting
46
Troubleshooting Contents
46
Troubleshooting Chart
47
Parts List Contents
57
Section 7 - Parts List
57
Disassembled Pump
58
Spare Modules, Gasket Sets and Repair Kits
59
Complete List of Parts
60
Exploded Isometric Drawing
74
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LEYBOLD Trivac D2A Manual (54 pages)
Dual stage rotary vane pump
Brand:
LEYBOLD
| Category:
Water Pump
| Size: 9.82 MB
Table of Contents
Table of Contents
5
Section 1 - Introduction
7
Manual Key
7
Model and Catalog Numbers
7
Section 2 - Principles of Operation
8
Direct Drive Mechanism
8
Pumping Mechanism
8
High Vacuum Stage Pump Cylinder
8
Second Stage Pump Cylinder
9
Gas Ballast Mechanism
9
Opening and Closing the Valve
9
D4A Module
9
Purpose and Function
10
Gas Ballast Valve and
10
Lubricating Fluid
11
Anti-Suck Back Mechanism
12
Section 3 - Preparing and Installing the Pump
12
Receiving
12
Reporting Shipping Damage
12
Reporting Shipping Shortage
12
Reporting Incorrect Shipment
13
Initial Filling with Lubricating Fluid
13
Connecting the Pump to the System
13
Making the Electrical Connection
14
Section 4 - Starting, Operating, and Maintaining the Pump
14
Start-Up
14
Checking the Direction of Rotation
14
Using the Gas Ballast Valve During Pump Warm-Up
14
Operation
15
Preventative Maintenance
15
Checking the Lubricating Fluid Level
15
Changing the Lubricating Fluid
16
Technical Data
16
Checking the Lubricating Fluid for Contamination
17
Long Term Storage
17
Checking the Dirt Trap
17
Avoiding Oil Leaks During Shipping and Storage
17
Section 5 - Disassembly, Cleaning, and Assembly Instructions
18
Module Replacement Procedure
18
5-A Required Materials and Tools
18
5-A-1 Required Materials
18
5-A-2 Required Tools
18
5·8 Removing the Module from the Pump
19
5-Cdisassembling the Module
21
Front End of Module Minus
23
Removing the Cylindrical Pins from
24
Rear End of Module Minus the
24
Disassembling the Remaining Parts
26
High Vacuum Stage Rotor Removed
26
D4A Module Showing Retaining Bracket
29
Second Stage Pump Cylinder
30
Coupling Housing and Motor
30
5-E Cleaning and Inspecting the Disassembled Pump
32
5-E-1 Special Requirements for Extreme-Corrosive Service Pumps
32
5-E-2 Instructions for Cleaning and Inspecting All Pump Models
32
5-Freassembling the Pump
33
Rotor, Bearing, Shaft, and Vane Critical Dimensions
34
Disassembled Motor (D30A Motor Shown)
36
Using a Shaft Sleeve to Install the Radial
44
Troubleshooting
47
Troubleshooting Chart
48
6-1. Troubleshooting
54
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