Landoll Bendi B40i4 Manuals

Manuals and User Guides for Landoll Bendi B40i4. We have 2 Landoll Bendi B40i4 manuals available for free PDF download: Maintenance Manual, Operator's Manual

Landoll Bendi B40i4 Maintenance Manual (142 pages)

Brand: Landoll | Category: Forklifts | Size: 2.72 MB

Table of Contents
3
Introduction, Safety and Inspection
7
Before You Begin (Please Read)
7
Introduction
7
Operating Instructions
7
Service Training
7
Tools Needed
7
Replacement Parts
7
General Maintenance Instructions
8
For Your Safety
9
Battery Safety Rules
9
Hydraulic System
9
Towing Vehicle Requirements
10
Prior to Tilt Cylinder Repair
11
Mast Removal
12
Cleaning & Inspecting the Truck
12
Maintenance Introduction
13
Inspection Sheets
13
Lubrication Specifications
23
Torque Specifications
23
Fluid Capacities
23
Planned Maintenance
27
Planned Maintenance Requirements
27
Tools or Equipment Required
27
Preparing for Inspection or Maintenance
28
Performance Testing
28
Completing Performance Testing
29
Daily Inspection
29
Fuel System Check
29
Power Steering Check
29
Checking the Battery
30
Check Hydraulic Functions
30
Check Driver's Seat Switch
30
Check Hydraulic Oil Level
30
Check Engine Oil Level
32
Check Primary Lift Chain
33
Inspect Tires
33
Flat-Spotting
34
To Extend Tire Life
34
50 Hours Inspection
35
Check Nuts, Bolts, and Screws
35
Check Lift Operation
35
Drive Wheel Lug Nuts
36
Hydraulic System Maintenance
36
Side Shift Circuit Maintenance
36
Identification Plate and Safety Warnings
36
Check Tilt Cylinder Racking
37
Tilt Cylinder Racking and Tilt Degree Settings
37
Cooling System
42
Air Filter
42
Change Engine Oil and Filter
43
600 Hour Inspection
43
Change Hydraulic Oil, Hydraulic Oil Filter and Tank Filter
43
Floor Plate Removal
43
Mast Maintenance
44
Load Roller Maintenance
44
Chain Maintenance
45
Fork Inspection
46
Lubricate Steer Wheel Knob
47
4500 Hours Inspection
47
Change Hydraulic Oil
47
Troubleshooting and Corrective Maintenance
49
Troubleshooting
49
Engine Problems
49
Electrical Problems
55
Audible Problems
56
Visible Problems
59
Corrective Maintenance
64
Lifting the Truck
64
Floor Plate(S) Removal
64
Removing Forks
65
Repairing Forks
65
Load Testing Forks
65
Side Shifter
65
Mast Assembly Service
66
Removing the Mast from the Truck
66
Wheel Bearings, Seals and Race
69
Front Axle Assembly
70
To Check Load Wheels
70
Removing the Front Axle
70
Articulation Bearing and Seal
71
Front Rotation Assembly
71
Removing the Steering Actuator
71
Stop Block
72
Steer (Front Rotation) Pot
72
Auxiliary Pump - Steer and Lift Circuit
73
Replacing the Auxiliary Pump - Steer and Lift Circuit
73
Drive and Brake Pedals
74
Replacing the Drive (Accelerator) Pedal Assembly
74
Stop Pedal/Park Brake Assembly
74
Checking the Park Brake Efficiency
75
Steering Column and Console Assembly
75
Steering Wheel
75
Remove Right Side Cover
76
Display
76
Key Switch
76
Option Rocker (On/Off) Switches
77
Steering Column (Console)
77
Orbital Steer Unit
78
Load Sense Steering System
78
Steering Counterbalance Valve
79
Hydraulic Control Valve Assembly
79
General
79
Hydraulic Control Valve
79
Steer System Relief Valve
81
Hydrostatic Pump
82
Charge Pressure Check
82
To Remove and Replace the Hydrostatic Pump
83
To Prime the Hydrostatic Pump
83
To Remove and Replace Hydrostatic Pump Manifold
84
Hydrostatic Drive Motor Assembly
84
To Remove Drive Wheels
84
Hydrostatic Drive Motors - Rear
85
To Replace Hydrostatic Drive Motor Assembly
85
Brake Service and Repair
86
Reassembly
88
Seat Assembly/Horn
96
Seat Switch
96
Horn and Direction Control
96
Engine Assembly
97
Engine
97
Fuel System
97
Radiator/Oil Cooler
98
Overhead Guard/Lighting/Alarms
99
Back up Alarms
99
Calibration and Programming
101
Vehicle Controller "Plus 1" Calibration and Programming
101
Getting Started Using Plus 1 Software
101
ECU Downloading and Type
103
Format
103
Log Functions
104
Dash Display Calibration and Operation
116
Engine with Fuel System
121
Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection
121
2.4L LPG Engine GM Service Notes
122
L LPG Engine System Operation Overview
122
2.4L LPG Engine System Operation
122
Fuel Gauge Quick Troubleshooting Guide
127
L LPG Engine Quick Trouble Shooting Guide
130
First Check for DTC Faults
130
If ECU Can Not Communicate with the S3000 Monitor
130
Is the Throttle in Limp Home Mode
130
If the Engine Cranks but will Not Start or Runs Poorly, with no DTC'S
131
DTC Codes
132
Getting Started Using Kvaser(S3000) Engine Diagnostics Software
135
GM Engine Supplier Provided Documentation
139
Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection
139

Landoll Bendi B40i4 Operator's Manual (66 pages)

Brand: Landoll | Category: Forklifts | Size: 3.09 MB

Table of Contents
3
Forklift Safety and Familiarity
9
Before You Begin (Please Read)
9
Site Supervision
9
Terminology and Illustrations Used in Manual
10
Understanding Safety Statements
10
B40I4 Decals and Placement
11
Operator Safety
13
Lock Out/Tag out
14
Operator Safety Training
14
Seat Belt
14
Seat Safety Switch
14
Parking Brake
14
Tipping Hazards and Conditions
15
Longitudinal Tipping Can Occur When
15
Lateral Tipping
15
Longitudinal or Lateral Tipping
16
Traveling and Load Handling
16
Speed
16
Visibility
16
Gas Engine
17
Engine Care
17
Service/Maintenance Safety
17
Towing the Truck
22
Shipping the Forklift
23
Understanding the Bendi B40I4 Forklift
25
Vehicle Description
25
Truck Identification
26
Identification Plate
27
Bendi B40I4 Mast and Frame
28
Bendi B40I4 Serial Number Code
28
Understanding Truck Rate Capacity
28
Truck Overview
28
Frame
29
Brake System
29
Parking Brake
29
Electrical System
29
Traction
29
LPG Gas Engine
29
Features
29
Keyswitch
29
Satety Interlock
30
Battery
30
Hydraulic System
30
Hydrostatic Drive
30
Auxiliary Pump Circuit
30
Steering
30
Hydraulic Fan
30
Mast Valve
30
Filtration and Cooling
30
Mast Controls
30
Mast Tilt
31
Mast Side Shift
31
Mast Lift Assemblies
31
Driver Controls
32
Foot Control Pedals
32
Hand Operation Controls
33
Direction Lever
33
Lift Lever
33
Tilt Lever
33
Side Shift Lever
33
Horn
34
Rear View Mirror
34
Driver's Seat
34
Seat Belt
34
Steering Wheel
34
Switch Panel
34
Dash Display
34
Understanding Stability
35
Basic Principles
35
Load Center
36
Counterweight
37
Maximum Fork Lift Height
37
Tilting Considerations
37
Attachments
37
Determining the Weight of the Load
37
Understanding Workplace Conditions
38
Working in Hazardous Environments
38
Operating the B40I4 Forklift
39
Operator's Daily Inspection
39
Basic Operating Instructions
39
Getting on and off the Forklift
40
Driving Position
40
Starting and Traveling
40
Turning
41
Stopping
41
Stopping Distance
41
Parking
41
Setting the Forks
41
Operator Controls and Indicators
42
Keyswitch
42
Drive Pedal
42
Stop Pedal
42
Direction Control Lever
43
Lift Lever
43
Tilt Lever
43
Side Shift Lever
43
Horn
43
Seat Switch
43
Seat Belt
43
Seat Adjustments
44
Steering Wheel
44
Steering Column
44
Dash Display
45
Fork Positioner, Non-Side Shifting
45
Precautions for LP Gas Engines
45
Liquefied Petroleum Gas (LPG)
45
LPG Tank Removal
45
Refilling an LPG Tank
46
Installing an LPG Tank
46
Engine Coolant
47
Handling a Load
47
Retrieving a Load
47
Transporting a Load
50
Traveling on Inclines
50
Unloading the Forklift
51
Fire Extinguisher Option
53
In Case of a Fire
53
Bendi B40I4 Daily Operator Checks
55
Inspections Overview
55
Maintenance Schedule
55
Engine Compartment Access
55
Daily Checklist
55
Operator's Daily Checklist
56
Tires and Wheels
57
Parking Brake
57
Accelerator Control
57
Lift Chains
57
Forks
58
Electrical Fastener Connections
58
Hydraulic Cylinders, Fittings & Hoses
58
Hydraulic Oil
58
Operator Controls
58
Directional Control
59
Auxiliary Function Controls (Optional)
60
Horn
60
Lights and Alarm
60
Steering
60
Steer Column Tilt & Telescope
60
Dash Display
60
Seat, Belt, Slides & Switch
60
Major Structural Points
60
Safety Labels
60
Capacity/Identification Plate
60
Unusual Noises
61
General Truck Lubrication
61
Recommended Lubricants
61
Technical Specifications
63

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