KYMCO XCITING 500 Manuals

Manuals and User Guides for KYMCO XCITING 500. We have 6 KYMCO XCITING 500 manuals available for free PDF download: Manual, Service Manual, Owner's Manual, User Manual, Technical Specifications

KYMCO XCITING 500 Manual (500 pages)

Brand: KYMCO | Category: Motorcycle | Size: 24.7 MB

KYMCO XCITING 500 Service Manual (349 pages)

Brand: KYMCO | Category: Scooter | Size: 58.65 MB

Preface

2
- Table of Contents
  2
- General Information
  3
- Serial Number
  4
- Specifications
  5
- Service Precautions
  6
- Torque Values
  10
- Special Tools
  12
- Lubrication Points
  13
- Cable & Harness Routing
  15
- Troubleshooting
  25
2. Frame Covers/ Exhaust Muffler

36
- Frame Covers /Exhaust Muffler
  36
  - Schematic Drawing
    37
  - Service Information
    38
  - Troubleshooting
    38
  - Frame Covers Removal
    39
  - Exhaust Muffler
    51
3. Inspection/Adjustment

53
- Inspection/Adjustment
  53
  - Inspection/Adjustment
    54
  - Service Information
    54
  - Maintenance Schedule
    56
  - Fuel Line
    58
  - Throttle Operation
    58
  - Air Cleaner
    59
  - Crankcase Breather
    60
  - Spark Plug
    60
  - Valve Clearance
    62
  - Engine Oil
    63
  - Engine Oil Filter Cartridge
    66
  - Engine Idle Speed
    67
  - Radiator Coolant
    68
  - Cooling System
    69
  - Secondary Air Supply System
    70
  - Transmission Oil
    70
  - Brake Fluid
    71
  - Brake Pad Wear
    72
  - Brake System
    72
  - Brake Lock Operation
    73
  - Headlight Aim
    74
  - Side Stand
    75
  - Suspension
    75
  - Nuts, Bolts, Fasteners
    76
  - Wheels/Tires
    76
  - Steering Head Bearings
    77
Lubrication System

78
- Lubrication System Diagram
  79
- Service Information
  80
- Troubleshooting
  81
- Oil Pressure Relief Valve
  82
- Oil Pressure Switch
  82
- Oil Pump
  83
- Oil Cooler
  88
5 Fuel System/Fuel Pump/ Fuel Tank/Carburetor

90
- Fuel System/Fuel Pump/Fuel Tank/Carburetor
  90
  - Schematic Drawing
    91
  - Fuel System
    92
  - Fuel Pump Construction
    92
  - Service Information
    93
  - Troubleshooting
    94
  - Carburetor
    95
  - Fuel Filter/Fuel Pump
    106
  - Fuel Tank
    107
6. Cooling System

110
- Cooling System
  110
  - Service Information
    112
  - Troubleshooting
    114
  - Cooling System Testing
    115
  - Coolant Replacement
    115
  - Thermostat
    118
  - Water Pump
    120
  - Radiator
    123
  - Fan Motor Switch
    126
  - Water Temperature Sensor
    127
  - Raidator Reserve Tank
    128
- Engine Removal/Installation
  129
Cylinder Head/Valves

142
- Cylinder Head/Valves
  144
- Service Information
  144
- Troubleshooting
  145
- Cylinder Compression Test
  146
- Cylinder Head Cover
  147
- Camshaft Removal
  148
- Rocker Arm Removal
  152
- Cylinder Head Removal
  153
- Cylinder Head Installation
  158
- Rocker Arm Installation
  160
- Camshaft Installation
  161
- Cylinder Head Cover Installation
  165
Cylinder/Piston

166
- Cylinder/Piston
  168
- Service Information
  168
- Troubleshooting
  168
- Cylinder/Piston Removal
  169
- Cylinder/Piston Installation
  173
10. Drive and Driven Pulley

176
- Drive and Driven Pulley
  176
  - Drive and Driven Pulley
    177
  - Schematic Drawing
    177
  - Service Information
    178
  - Troubleshooting
    178
  - Left Crankcase Cover
    179
  - Drive Pulley
    181
  - Clutch/Driven Pulley
    189
- 11. Final Reduction
  197
- Crankcase/Crankshaft
  216
- Steering Handlebar/Front Wheel/Front Shock Absorber
  230
  - Front Shock Absorber
    232
- Rear Fork/Rear Wheel/Rear Shock Absorber
  257
. Brake System 16

270
- Brake System
  270
  - Brake System
    272
  - Service Information
    272
  - Troubleshooting
    273
  - Brake Fluid
    274
  - Brake Pad
    280
  - Brake Disc Inspection
    283
  - Front Master Cylinder
    284
  - Rear Master Cylinder
    288
  - Delay Valve
    292
  - Front Brake Caliper
    294
  - Rear/Parking Brake Caliper
    296
  - Parking Brake Lever Link
    301
Battery/Charging System

303
- Charging System Layout
  304
- Troubleshooting
  307
- Battery
  308
- Charging System Inspection
  309
- Alternator Charging Coil
  310
- Regulator/Rectifier
  311
- Ignition System
  314
- Electric Starter
  321
20. Lights/Meters/Switches

330
- Lights/Meters/Switches
  330
- Lights/Meters/Switches
  331
- Bulb Replacement
  332
- Speed Sensor
  335
- Brake Light Switch
  337
- Ignition Switch
  337
- Handlebar Switch
  338
- Luggage Box Light Switch
  340
- Oil Pressure Switch
  340
- Parking Switch
  340
- Fuel Unit
  343
- Side Stand Switch
  345
- Horn
  346
- Bank Angle Sensor
  347
- Heater Control Unit
  348
- Wiring Diagrams
  349

KYMCO XCITING 500 Owner's Manual (122 pages)

Brand: KYMCO | Category: Scooter | Size: 5.19 MB

Table of Contents
5
Scooter Safety

7
Parts Location

18
- Frame Number
  22
- Engine Number
  23
- Key Number
  24
Controls

25
- Keys
  25
- Ignition Switch
  25
- Instrument and Indicators
  27
- Right Handlebar Switch
  31
- Left Handlebar Switch
  33
- Brakes
  34
- Fuel Fill Cap
  36
- Front Small Box
  38
- Center Small Box
  39
- Seat
  40
- Adjustable Backrest
  41
- Center Compartment
  42
- Center Compartment Light
  43
- Cell Phone Socket & Cell Phone Fixed Seat
  43
- Helmet Holders
  45
- Stand
  46
- Suspension
  48
- Diagnostic Tool Connector (Xciting 500 Afi/Xciting 250 Afi)
  49
Pre-Ride Inspection

50
Operation

51
- Starting the Engine
  51
- Riding
  56
- Parking
  61
- Break-In (Running In)
  63
Inspection and Maintenance

65
- The Importance of Maintenance
  65
- Maintenance Schedule (Xciting 500 Afi/Xciting 500)
  66
- Maintenance Schedule
  69
- (Xciting 250Afi/Xciting 250 )
  69
- Tool Kit
  72
- Crankcase Breather
  72
- Engine Oil
  73
- Transmission Oil
  82
- Air Cleaner
  84
- Throttle Operation
  87
- Idle Speed
  88
- Spark Plug
  90
- Coolant
  91
- Front and Rear Suspension Inspection
  93
- Side Stand
  94
- Brake Lever Adjuster
  95
- Brake Fluid
  95
- Brake Pad Wear
  96
- Parking Brake Operation (Xciting 500 Afi/Xciting 500)
  97
- Battery
  98
- Fuse Replacement
  100
- Tires
  103
Cleaning

107
Storage Guide

112
Specifications (Xciting 500 Afi/Xciting 500)

115
(Xciting500 Afi/Xciting 500)

117
Specifications (Xciting 250Afi/Xciting 250)

117

KYMCO XCITING 500 User Manual (45 pages)

Brand: KYMCO | Category: Motorcycle | Size: 1.67 MB

KYMCO XCITING 500 Service Manual (20 pages)

Brand: KYMCO | Category: Motorcycle | Size: 0.53 MB

Table of Contents
3
General Information
4
Serial Number
4
Specifications (Xciting 500)
5
Specifications (Xciting 500 Afi)
6
Specifications (Xciting 250)
7
Specifications (Xciting 300 Afi)
8
Service Precautions
9
Torque Values
13
Special Tools
17
Lubrication Points
18
Cable & Harness Routing (Xciting 500)
20

KYMCO XCITING 500 Technical Specifications (1 page)

Brand: KYMCO | Category: Scooter | Size: 0.39 MB

KYMCO Categories

Scooter Offroad Vehicle Motorcycle Wheelchair Engine

More KYMCO Manuals

KYMCO XCITING 500 Manuals

KYMCO XCITING 500 Manual (500 pages)

KYMCO XCITING 500 Service Manual (349 pages)

Table of Contents

Preface

2. Frame Covers/ Exhaust Muffler

3. Inspection/Adjustment

Lubrication System

5 Fuel System/Fuel Pump/ Fuel Tank/Carburetor

6. Cooling System

Cylinder Head/Valves

Cylinder/Piston

10. Drive and Driven Pulley

. Brake System 16

Battery/Charging System

20. Lights/Meters/Switches

KYMCO XCITING 500 Owner's Manual (122 pages)

Table of Contents

Scooter Safety

Parts Location

Controls

Pre-Ride Inspection

Operation

Inspection and Maintenance

Cleaning

Storage Guide

Specifications (Xciting 500 Afi/Xciting 500)

(Xciting500 Afi/Xciting 500)

Specifications (Xciting 250Afi/Xciting 250)

KYMCO XCITING 500 User Manual (45 pages)

Table of Contents

KYMCO XCITING 500 Service Manual (20 pages)

Table of Contents

KYMCO XCITING 500 Technical Specifications (1 page)

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KYMCO Categories