KYMCO MXU 250 Manuals

Manuals and User Guides for KYMCO MXU 250. We have 4 KYMCO MXU 250 manuals available for free PDF download: User Manual, Owner's Manual

KYMCO MXU 250 User Manual (352 pages)

atv MXU 300; MXU 250

Brand: KYMCO | Category: Offroad Vehicle | Size: 21.12 MB

Preface

2
- Table of Contents
  2
- General Information
  3
- Serial Number
  4
- Specifications
  5
- Service Precautions
  7
- Torque Values
  15
- Special Tools
  17
- Lubrication Points
  18
- Cable & Harness Routing
  21
- Troubleshooting
  29
2. Frame Covers/Exhaust Muffler

35
- Frame Covers/Exhaust Muffler
  35
  - Frame Covers/Exhaust Muffler
    37
  - Service Information
    37
  - Troubleshooting
    37
  - Frame Covers
    38
  - Exhaust Muffler
    46
3. Inspection/Adjustment

47
- Inspection/Adjustment
  47
4. Lubrication System

74
- Lubrication System
  74
  - Lubrication System
    76
  - Service Information
    76
  - Troubleshooting
    76
  - Engine Oil/Oil Filter
    77
  - Oil Pump
    77
5 Fuel System

81
- Fuel System
  83
- Service Information
  83
- Troubleshooting
  84
- Fuel Tank
  85
- Fuel Valve
  85
- Throttle Valve
  88
- Carburetor
  90
- Air Cleaner Housing
  96
- Pair Solenoid Valve
  97
6 Engine Removal

98
- Engine Removal
  99
- Service Information
  99
- Engine Removal (Mxu 250)
  102
- Engine Installation (Mxu 250)
  105
- Engine Removal (Mxu 300)
  108
- Engine Installation (Mxu 300)
  115
Cylinder Head/Valves 7

117
- Cylinder Head/Valves
  119
- Service Information
  119
- Troubleshooting
  120
- Camshaft/Camshaft Holder
  121
- Cylinder Head Cover
  121
- Cylinder Head
  127
- Cylinder/Piston
  131
9.Drive and Driven Pulleys

141
- Drive and Driven Pulleys
  141
- Service Information
  143
- Troubleshooting
  143
- Left Crankcase Cover
  144
- Drive Pulley/Driven Pulley
  145
Transmission System 10

157
- Final Reduction/Transmission System
  160
- Service Information
  160
- Troubleshooting
  160
- Transmission Case Cover (Mxu 250)
  161
- Transmission (Mxu 250)
  163
- Speedometer Gear
  173
- Transmission Case Cover/Secondary Driven Bevel Gear Assembly (Mxu 300)
  175
- Transmission (Mxu 300)
  186
- Secondary Gear Shims (Mxu 300)
  196
- Crankcase/Crankshaft/Balance Shaft
  199
- Balance Shaft
  201
Cooling System

206
- Cooling System
  207
- Service Information
  207
- Cooling System Testing
  209
- Radiator
  210
- Coolant Replacement
  213
- Water Pump
  215
- Thermosensor
  219
- Thermostat
  220
13. Brake System

222
- Brake System
  222
  - Brake System
    224
  - Service Information
    224
  - Front Hydraulic Brake
    225
  - Front Brake Fluid Change/Air Bleed
    226
  - Brake Master Cylinder
    228
  - Front Brake Caliper
    231
  - Rear Hydraulic Brake
    234
  - Rear Brake Master Cylinder (Rear Brake Pedal)
    238
  - Rear Brake Caliper
    241
  - Front Wheel/Front Suspension/Steering System
    246
  - Front Suspension
    253
Rear Wheel/Axle/Suspension/ Driving Mechanism

269
- Service Information
  272
- Troubleshooting
  272
  - Right Pivot Bolt (MXU
    272
- Rear Wheel/Rear Wheel Hub
  273
- Rear Axle/Axle Hub (Mxu 250)
  275
- Rear Shock Absorber
  284
- Swingarm (Mxu 250)
  285
- Rear Driving Mechanism (Mxu 300) Removal and Inspection
  290
- Case (Mxu 300) Disassembly
  295
- Final Drive Shim (Mxu 300) Adjustment/Final Gear
  295
- Final Gear Case (Mxu 300) Assembly
  305
- Swingaem (Mxu300)
  307
- Rear Driving Mechanism (Mxu 300) Installation
  309
  - A.C. Generator
    314
  - Charging System
    321
  - Ignition System
    330
  - Starting System
    333
  - Starting System
    335
  - Service Information
    335
  - Troubleshooting
    335
  - Starter Motor
    336
  - Starter Relay
    340
  - Starter Clutch
    341
  - Recoil Starter
    343
  - Lights/Switches
    345
  - Service Information
    346
  - Bulbs Removal
    347
  - Horn (on Road)
    349
  - Ignition Switch
    350
  - Handlebar Switch
    350

KYMCO MXU 250 Owner's Manual (212 pages)

On-road

Brand: KYMCO | Category: Offroad Vehicle | Size: 6.68 MB

Table of Contents
6
Location of the Warning and Specification Labels

11
Safety Information

15
Description and Machine Identification

20
- Identification Number Records
  20
- Keys Identification Number
  20
- Frame Serial Number
  21
- Engine Serial Number
  21
- (Mxu 250/150)
  21
- Engine Serial Number (Mxu 50)
  22
- Parts Location (Mxu 250)
  23
- Parts Location (Mxu 150/50)
  29
- Control Functions Ignition Switch/Headlight & Position Light Switch
  35
  - Instruments and Indicator
    36
    
    Multi-Function Display
    38
  - Handlebar Switches
    46
    
    Horn Button
    46
    
    Turn Signal Switch
    47
    
    Headlight Dimmer Switch
    48
    
    Hazard Switch
    49
    
    Start Switch
    50
  - Recoil Starter (Mxu 250)
    51
  - Kick Starter (Mxu 150/50)
    52
  - Throttle Lever
    53
  - Speed Limiter
    54
  - Front Brake Lever
    55
- Rear Brake Lever
  55
- Brake Pedal (Mxu 250/150)
  55
- Parking Brake (Mxu 250)
  56
- Parking Brake (Mxu 150/50)
  56
- Locking Steering (Mxu 250/150)
  58
- Drive Select Lever
  59
- Fuel Tank Cap
  59
- Fuel Valve
  60
- Choke Knob (Mxu 250/150)
  62
- Seat (Mxu 250)
  63
- Seat (Mxu 150/50)
  64
- Flag Pole Bracket
  65
- Trailer Hitch (Mxun 250/150)
  65
- Storage Compartment
  66
- Accessory Socket Seat (Mxu 250)
  66
Pre-Operation Checks

68
- Drive Select Lever
  69
  - Drive Select Lever Adjustment
    71
- Front and Rear Brakes
  73
- Fuel
  74
- Engine Oil (Mxu 250/150)
  76
- Engine Oil (Mxu 50)
  77
- Transmission Oil
  78
- Chain
  79
- Throttle Lever
  79
- Fittings and Fasteners
  79
- Lights
  79
- Switches
  79
- Tires
  80
  - How to Measure Tire Pressure
    82
  - Tire Wear Limit
    82
- Coolant (Mxu 250)
  83
Operation

85
- Starting a Cold Engine
  85
  - Using the Recoil Starter (MXU 250)
    87
  - Using the Kick Starter (MXU 150/50)
    88
- Starting a Warm Engine
  89
- Warming up
  89
- Drive Select Lever Operation and Reverse Driving
  90
- Engine Break-In
  92
- Parking (Mxu 250)
  93
- Parking (Mxu 150/50)
  94
  - Parking on a Slope
    95
- Accessories
  96
- Loading
  97
Riding Your Atv

99
- Getting to Know Your Atv
  100
- Ride with Care and Good Judgement
  101
- Apparel
  105
- Pre-Operation Checks
  107
- Loading and Accessories
  109
  - Loading and Operational Guidelines
    109
  - Accessories
    110
- Modifications
  111
  - No Modifications
    111
- During Operation
  112
- Exhaust System
  114
- Practicing
  115
- Speed Limiter for New Riders
  116
- Braking
  117
- Turning Your Atv
  118
- Climbing up Slope
  119
- Riding down Slope
  125
- Parking
  126
- What to Do if
  127
- What to Do
  127
Periodic Maintenance and Adjustment

128
- Tool Kit
  128
- Periodic Maintenance/Lubrication
  130
- Engine Oil (Mxu 250)
  132
- Engine Oil (Mxu 150)
  136
- Transmission Oil
  140
- Spark Plug Inspection
  143
- Air Filter Cleaning
  144
- Air Cleaner Housing Drain Tube (Mxu 250/150)
  152
- Idle Speed Adjustment
  154
- Throttle Lever Adjustment
  155
- Valve Clearance Adjustment
  157
- Front and Rear Brake Pads Inspection (Mxu 250)
  157
- Front Brake Shoes Inspection (Mxu 150/50)
  159
- Rear Brake Pads Inspection (Mxu 150/50)
  159
- Brake Fluid Inspection
  160
- Front Brake Lever Free Play Adjustment (Mxu 150/50)
  162
- Rear Brake Lever Free Play Adjustment (Mxu 150)
  164
- Brake Pedal Adjustment (Mxu 150)
  165
  - Brake Pedal
    167
  - Brake Pedal
    168
- Cooling System Inspection (Mxu 250)
  169
  - Engine Overheating
    170
- Drive Chain Slack Check
  171
  - Drive Chain Slack Adjustment (MXU 250)
    171
  - Drive Chain Slack Adjustment (MXU 150/50)
    173
- Drive Chain Cleaning and Lubrication
  174
- Rear Swing Arm Lubrication (Mxu 250)
  174
- Knuckle Shaft & Rear Swing Arm Lubrication (Mxu 150/50)
  175
- Brake Lever Lubrication
  176
- Cable Inspection and Lubrication
  176
- Draining the V-Belt Compartment (Mxu 250/150)
  177
- Wheel Removal
  178
  - Wheel Installation
    178
- Battery
  179
  - Battery Remove (MXU 250)
    180
  - Battery Installation (MXU 250)
    182
  - Battery Remove (MXU 150/50)
    183
  - Battery Installation (MXU 150/50)
    183
- Fuse Replacement (Mxu 250)
  184
- Fuse Replacement (Mxu 150/50).175
  185
- Headlight Beam Adjustment
  188
- Troubleshooting
  189
  - Troubleshooting Chart
    190
Cleaning and Storage

191
- Cleaning
  191
- Storage
  193
- Specifications (Mxu 250/150)
  195
- Specifications (Mxu 50)
  199
- Noise Regulation
  203
- Maintenance Record
  204
- Index
  205

KYMCO MXU 250 Owner's Manual (215 pages)

OFF-ROAD

Brand: KYMCO | Category: Offroad Vehicle | Size: 7.84 MB

What Can Happen
22
How to Avoid the Hazard
22
Key Identification Number
24
Model Code
24
Frame Serial Number
25
Engine Serial Number
25
Parts Location
26
Control Functions Ignition Switch/Headlight & Position Light Switch
31
Instruments and Indicator
32
Handlebar Switches
42
Throttle Lever
48
What Can Happen
48
How to Avoid the Hazard
48
Speed Limiter
49
Front Brake
50
Rear Brake
50
Parking Brake
51
Drive Select Lever
52
Fuel Tank Cap
53
Fuel Valve
54
Choke Knob
56
Flag Pole Bracket
59
Trailer Hitch
59
Storage Compartment
60
Pre-Operation Checks
62
Front and Rear Brakes
67
Unleaded Fuel
68
Fittings and Fasteners
71
Operation
77
Starting a Warm Engine
81
Drive Select Lever Operation and Reverse Driving
82
Engine Break-In
85
Getting to Know Your Atv
93
Ride with Care and Good Judgement
94
Loading and Accessories
101
Exhaust System
104
Be Careful Where You Ride
105
For Off-Road Use Only
110
During Operation
112
Turning Your Atv
114
Sliding and Skidding
116
Climbing Uphill
118
Riding Downhill
124
Crossing a Slope
126
Riding over Rough Terrain
128
Crossing through Shallow Water
129
Periodic Maintenance/Lubrication
135
Transmission Oil
146
Spark Plug Inspection
151
Air Filter Cleaning
152
What Can Happen
154
How to Avoid the Hazard
154
Air Cleaner Housing Drain Tube
158
Idle Speed Adjustment
160
Throttle Lever Adjustment
161
Valve Clearance Adjustment
163
Front Brake Shoes Inspection
166
Front Brake Lever Free Play Adjustment
169
What Can Happen
170
How to Avoid the Hazard
170
Cooling System Inspection
171
Drive Chain Cleaning and Lubrication
176
Rear Swing Arm
177
Brake Lever Lubrication
178
Cable Inspection and Lubrication
178
Draining the V-Belt Compartment
179
Wheel Removal
180
Headlight Beam Adjustment
190
Spark Arrester Cleaning
191
Troubleshooting
193
Cleaning and Storage
195
Unleaded Fuel
201
Tampering with Noise Control System Prohibited
207
Noise Regulation
207
Maintenance Record
208

KYMCO MXU 250 Owner's Manual (164 pages)

KYMCO ON-ROAD

Brand: KYMCO | Category: Offroad Vehicle | Size: 5.03 MB

Important Notices
3
Table of Contents
6
Location of the Warning and Specification Labels

11
Safety Information

15
Description and Machine Identification

20
- Identification Number Records
  20
- Key Identification Number
  20
- Frame Serial Number
  21
- Engine Serial Number
  21
- Parts Location
  22
  - Control Functions
    28
Control Functions Ignition Switch

28
- Instruments and Indicator
  29
  - Multi-Function Display
    31
- Handlebar Switches
  38
  - Horn Button
    38
  - Turn Signal Switch
    38
  - Headlight Dimmer Switch
    39
  - Hazard Switch
    40
  - Start Switch
    41
- Recoil Starter
  42
- Throttle Lever
  43
- Speed Limiter
  44
- Front Brake Lever
  45
- Rear Brake Lever
  45
- Brake Pedal
  45
- Parking Brake
  46
- Locking Steering
  47
- Drive Select Lever
  48
- Fuel Tank Cap
  49
- Fuel Valve
  49
- Choke Knob
  51
- Seat
  52
- Flag Pole Bracket
  53
- Trailer Hitch
  53
- Storage Compartment
  54
- Accessory Socket Seat
  54
Pre-Operation Checks

56
- Drive Select Lever
  57
  - Drive Select Lever Adjustment
    59
- Front and Rear Brakes
  61
- Fuel
  62
- Engine, Transmission Oil and Rear Final Gear Case Oil
  64
- Chain
  65
- Throttle Lever
  65
- Fittings and Fasteners
  65
- Lights
  65
- Switches
  65
- Tires
  66
- How to Measure Tire Pressure
  67
- Tire Wear Limit
  68
- Coolant
  68
Operation

70
- Starting a Cold Engine
  70
  - Using the Recoil Starter
    72
- Starting a Warm Engine
  73
- Warming up
  73
- Drive Select Lever Operation and Reverse Driving
  74
- Engine Break-In
  77
- Parking
  78
  - Parking on a Slope
    79
- Accessories
  80
- Loading
  81
Riding Your Atv

83
- Getting to Know Your Atv
  84
- Ride with Care and Good Judgement
  85
- Apparel
  88
- Pre-Operation Checks
  90
- Loading and Accessories
  92
  - Loading and Operational Guidelines
    92
  - Accessories
    93
- Modifications
  94
  - No Modifications
    94
- During Operation
  95
- Exhaust System
  97
- Practicing
  98
- Turning Your Atv
  99
- Climbing up Slope
  100
- Riding down Slope
  106
- Parking
  107
- What to Do if
  108
- What to Do
  108
Periodic Maintenance and Adjustment

109
- Tool Kit
  109
- Periodic Maintenance/Lubrication
  111
- Engine Oil
  113
- Transmission Oil
  117
- Rear Final Gear Case Oil (Mxu 300)
  119
- Spark Plug Inspection
  121
- Air Filter Cleaning
  122
- Air Cleaner Housing Drain Tube
  125
- Idle Speed Adjustment
  126
- Throttle Lever Adjustment
  127
- Valve Clearance Adjustment
  128
- Front Brake Pads Inspection
  128
- Rear Brake Pads (Mxu 250)Inspection
  129
- Rear Brake Pads (Mxu 300)Inspection
  130
- Brake Fluid Inspection
  131
- Cooling System Inspection
  133
- Engine Overheating
  134
- Drive Chain Slack Check (Mxu 250)
  135
- Drive Chain Slack Adjustment (MXU 250)
  135
- Drive Chain Cleaning and Lubrication (Mxu 250)
  137
- Rear Swing Arm Lubrication (Mxu 250)
  137
- Draining the V-Belt Compartment
  138
- Cable Inspection and Lubrication
  138
- Wheel Removal
  139
- Wheel Installation
  139
- Battery
  140
  - Battery Remove
    141
  - Battery Installation
    143
- Fuse Replacement
  144
- Headlight Beam Adjustment
  145
- Troubleshooting
  146
  - Troubleshooting Chart
    147
Cleaning and Storage

148
- Cleaning
  148
- Storage
  150
- Specifications
  152
- Noise Regulation
  156
- Maintenance Record
  157
- Index
  158

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KYMCO MXU 250 Manuals

KYMCO MXU 250 User Manual (352 pages)

Table of Contents

Preface

2. Frame Covers/Exhaust Muffler

3. Inspection/Adjustment

4. Lubrication System

5 Fuel System

6 Engine Removal

Cylinder Head/Valves 7

9.Drive and Driven Pulleys

Transmission System 10

Cooling System

13. Brake System

Rear Wheel/Axle/Suspension/ Driving Mechanism

KYMCO MXU 250 Owner's Manual (212 pages)

Table of Contents

Location of the Warning and Specification Labels

Safety Information

Description and Machine Identification

Pre-Operation Checks

Operation

Riding Your Atv

Periodic Maintenance and Adjustment

Cleaning and Storage

KYMCO MXU 250 Owner's Manual (215 pages)

Table of Contents

KYMCO MXU 250 Owner's Manual (164 pages)

Table of Contents

Location of the Warning and Specification Labels

Safety Information

Description and Machine Identification

Control Functions Ignition Switch

Pre-Operation Checks

Operation

Riding Your Atv

Periodic Maintenance and Adjustment

Cleaning and Storage

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