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525 EXC 2003
User Manuals: KTM 525 EXC 2003 Off-road motorcycle
Manuals and User Guides for KTM 525 EXC 2003 Off-road motorcycle. We have
1
KTM 525 EXC 2003 Off-road motorcycle manual available for free PDF download: Owner's Manual
KTM 525 EXC 2003 Owner's Manual (62 pages)
KTM MotorCycle Owner's Manual
Brand:
KTM
| Category:
Motorcycle
| Size: 3.41 MB
Table of Contents
Limited Guarantee Information
4
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type
6
Operation Instruments
6
Clutch Lever
6
Hand Decompression Lever
6
Hand Brake Lever
6
Digital Speedometer, Indicator Lamps
7
Electronic Speedometer
7
Tripmaster Switch
8
Overview of Tripmaster Functions
11
Short Circuit Button (SX/MXC)
12
Combination Switch (EXC)
12
Headlamp Switch (EXC USA)
12
Flasher Switch
12
Emergency off Button (EXC)
12
Emergency off Switch (EXC Australia)
13
Filler Cap
13
Fuel Tap
13
Choke
13
Hot Start Device
14
Shift Lever
14
Kickstarter
14
Foot Brake Pedal
14
Side Stand
14
Compression Damping of Fork
15
Rebound Damping of Fork
15
Damping Action During Compression of Shock Absorber (SX)
15
Compression Damping of Shock Absorber (MXC, EXC)
16
Rebound Damping of Shock Absorber (SX, MXC, EXC)
16
Steering Lock
16
General Tips and Warnings for Starting the Motorcycle
17
Driving Instructions
18
Stopping and Parking
20
Periodic Lubrication and Maintenance-Schedule
21
Maintenance Work on Chassis and Engine
25
Checking and Adjusting the Steering Head Bearing
25
Breather Plug Front Fork
26
Cleaning the Dust Sleeves of the Telescopic Fork
26
Adjusting the Spring Preload on the Fork (SX)
26
Basic Suspension Setup for the Weight of the Driver
27
Checking Shock Absorber/Spring
27
Determining Static/Riding Sag of Shock Absorber
27
Changing Spring Preload on Telescopic Fork
28
Replacing Fork Springs
28
How to Change the Handlebar Position
29
Changing the Spring Preload of the Shock Absorber
29
Pivot Bearing
29
Check Chain Tension
30
Correct Chain Tension
30
Chain Maintenance
31
Chain Wear
31
General Information about KTM Disc Brakes
32
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . .Appendix
33
Adjusting the Free Travel at the Hand Brake Lever
33
Checking the Brake Fluid Level - Front Brake
33
Refilling the Front Brake Fluid Reservoir
33
Checking the Front Brake Pads
33
Replacing the Front Brake Pads
34
Changing the Basic Position of the Brake Pedal
34
Checking the Rear Brake Fluid Level
34
Refilling the Rear Brake Fluid Reservoir
34
Checking the Rear Brake Pads
35
Replacing the Rear Brake Pads
35
Dismounting and Mounting the Front Wheel
35
Dismounting and Mounting the Rear Wheel
36
Tires-Air Pressure
37
Checking the Spoke Tension
37
Replacing the Battery of the Digital Speedometer
37
Setting the Clock
38
Kilometers or Miles
38
Checking/Setting Distance of the Magnetic Sensor
39
Battery (MXC/EXC)
40
Charging the Battery
40
Fuse (MXC/EXC)
41
Replacing the Headlight/Parking Light Lamp
41
Cooling System
42
Checking the Coolant Level
42
Bleeding the Cooling System
42
Replacing the Glassfiber Yarn Packing of the Silencer
43
Cleaning the Spark Arrestor (MXC/EXC USA)
43
Cleaning the Air Filter
44
Checking Adjustment of the Hand Decompression Release Cable
44
Adjusting the Throttle Cables
44
Changing the Original Position of the Clutch Lever
45
Checking the Oil Level of the Hydraulic Clutch
45
Bleeding of the Hydraulic Clutch
45
Carburetor Adjustment
46
Adjusting the Mixture Control Screw
46
CARBURETOR – Adjust Idling
46
Checking the Float Level
46
Draining the Float Chamber of the Carburetor
47
Oil Circuit
47
Checking the Engine Oil Level
47
Engine Oil
48
Changing the Engine Oil
48
Changing Oil Filters
49
Troubleshooting
50
Cleaning
52
Conservation for Winter Operation
52
Storage
52
Using after Storage
52
Technical Specifications - Engine
53
Tightening Torques
55
Technical Specifications - Chassis
56
Periodic Lubrication and Maintenance-Schedule
57
Index
57
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