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300 EXC
KTM 300 EXC Manuals
Manuals and User Guides for KTM 300 EXC. We have
15
KTM 300 EXC manuals available for free PDF download: Repair Manual, Owner's Manual, Owner's Handbook Manual, Manual
KTM 300 EXC Repair Manual (289 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 12.59 MB
Table of Contents
Table of Contents
4
Table of Contents 2
4
1 Means of Representation
8
Symbols Used
8
Formats Used
8
2 Safety Advice
9
Repair Manual
9
Degrees of Risk and Symbols
9
Work Rules
9
3 Important Information
10
Guarantee, Warranty
10
Operating and Auxiliary Substances
10
Spare Parts, Accessories
10
Figures
10
4 Serial Numbers
11
Chassis Number
11
Type Label
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
11
5 Motorcycle
12
Raising the Motorcycle with the Lift Stand
12
Removing the Motorcycle from the Lift Stand
12
Starting
12
Starting the Motorcycle for Checking
13
6 Fork, Triple Clamp
14
Exc Eu/Aus, XC-W
14
Adjusting the Compression Damping of the Fork
14
Adjusting the Rebound Damping of the Fork
14
Adjusting the Spring Preload of the Fork
14
Bleeding the Fork Legs
15
Cleaning the Dust Boots of the Fork Legs
15
Loosening the Fork Protection
16
Positioning the Fork Protection
16
Removing the Fork Legs
16
Installing the Fork Legs
16
Removing the Fork Protector
17
Installing the Fork Protector
17
Performing a Fork Service
18
Disassembling the Fork Legs
18
Cartridge Disassembly
21
Disassembling the Compression Damping Fitting
23
Checking the Fork Legs
23
Assembling the Compression Damping Fitting
24
Assembling the Cartridge
25
Assembling the Fork Legs
26
Greasing the Steering Head Bearing
31
Removing the Lower Triple Clamp
31
Installing the Lower Triple Clamp
32
Checking the Play of the Steering Head Bearing
33
Adjusting the Play of the Steering Head Bearing
34
250/300 Six Days
34
Adjusting the Compression Damping of the Fork
34
Adjusting the Rebound Damping of the Fork
35
Bleeding the Fork Legs
35
Cleaning the Dust Boots of the Fork Legs
35
Loosening the Fork Protection
36
Positioning the Fork Protection
36
Removing the Fork Legs
36
Installing the Fork Legs
37
Removing the Fork Protector
37
Installing the Fork Protector
38
Performing a Fork Service
38
Disassembling the Fork Legs
38
Removing the Spring
40
Disassembling the Cartridge
41
Disassembling the Piston Rod
42
Disassembling the Hydrostop Unit
43
Disassembling the Seal Ring Retainer
44
Checking the Fork Legs
44
Assembling the Seal Ring Retainer
45
Assembling the Hydrostop Unit
46
Assembling the Piston Rod
46
Assembling the Cartridge
48
Assembling the Fork Legs
49
Greasing the Steering Head Bearing
52
Removing the Lower Triple Clamp
53
Installing the Lower Triple Clamp
53
Checking the Play of the Steering Head Bearing
55
Adjusting the Play of the Steering Head Bearing
55
7 Handlebar, Controls
56
Handlebar Position
56
Adjusting the Handlebar Position
56
Adjusting the Basic Position of the Clutch Lever
56
Checking the Routing of the Throttle Cable
57
Checking the Play in the Throttle Cable
57
Adjusting the Play in the Throttle Cable
58
8 Frame
59
Removing the Engine Guard (250/300 SIX DAYS)
59
Installing the Engine Guard (250/300 SIX DAYS)
59
9 Shock Absorber, Swingarm
60
Adjusting the High-Speed Compression Damping of the Shock Absorber
60
Adjusting the Low-Speed Compression Damping of the Shock Absorber
60
Adjusting the Rebound Damping of the Shock Absorber
61
Measuring the Sag of the Unloaded Rear Wheel
61
Checking the Static Sag of the Shock Absorber
61
Checking the Riding Sag of the Shock Absorber
62
Adjusting the Spring Preload of the Shock Absorber
62
Adjusting the Riding Sag
63
Removing the Shock Absorber
63
Installing the Shock Absorber
63
Servicing the Shock Absorber
64
Removing the Spring
64
Disassembling the Damper
65
Disassembling the Piston Rod
66
Disassembling the Seal Ring Retainer
67
Replacing the Pilot Bushing
68
Checking the Damper
69
Disassembling the Rebound Adjuster
69
Removing the Heim Joint
70
Installing the Heim Joint
71
Assembling the Rebound Adjuster
72
Assembling the Seal Ring Retainer
72
Assembling the Piston Rod
73
Assembling the Damper
74
Bleeding and Filling the Damper
77
Filling the Damper with Nitrogen
79
Installing the Spring
80
Changing the Heim Joint
81
10 Exhaust
83
Removing the Main Silencer
83
Installing the Main Silencer
83
Changing the Glass Fiber Yarn Filling of the Main Silencer
83
11 Air Filter
85
Removing the Air Filter Box Lid
85
Installing the Air Filter Box Lid
85
Removing the Air Filter
85
Installing the Air Filter
85
Cleaning the Air Filter and Air Filter Box
86
Sealing the Air Filter Box
86
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KTM 300 EXC Owner's Manual (150 pages)
2014
Brand:
KTM
| Category:
Motorcycle
| Size: 3.99 MB
Table of Contents
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
9
3 Important Notes
10
Guarantee, Warranty
10
Operating and Auxiliary Substances
10
Spare Parts, Accessories
10
Service
10
Figures
10
Customer Service
10
4 View of Vehicle
11
View of Vehicle, Front Left (Example)
11
View of Vehicle, Rear Right (Example)
12
5 Serial Numbers
13
Chassis Number
13
Type Label
13
Key Number (All EXC Models)
13
Engine Number
13
Fork Part Number
13
Shock Absorber Part Number
14
6 Controls
15
Clutch Lever
15
Hand Brake Lever
15
Throttle Grip
15
Kill Switch (All EXC Models)
15
Kill Switch (All XC-W Models)
16
Horn Button (All EXC Models)
16
Light Switch (All EXC Models)
16
Light Switch (All XC-W Models)
16
Turn Signal Switch (All EXC Models)
16
Emergency off Switch (EXC AUS)
17
Electric Starter Button (200/250/300 EXC EU, 250/300 SIX DAYS, XC-W)
17
Electric Starter Button (EXC AUS)
17
Overview of Indicator Lamps (EXC EU/AUS)
17
Overview of Indicator Lamps (SIX DAYS EU)
17
Overview of Indicator Lamps (300 XC-W SIX DAYS USA)
18
Opening the Filler Cap
18
Closing the Filler Cap
18
Fuel Tap
19
Choke
19
Shift Lever
19
Kick Starter
20
Foot Brake Lever
20
Side Stand
20
Steering Lock (All EXC Models)
20
Locking the Steering (All EXC Models)
21
Unlocking the Steering (All EXC Models)
21
7 Speedometer
22
Exc, XC-W
22
Speedometer Overview
22
Activation and Test
22
Setting Kilometers or Miles
22
Adjusting the Speedometer Functions
23
Setting the Clock
23
Querying Lap Time
23
Display Mode SPEED (Speed)
24
Display Mode SPEED/H (Service Hours)
24
Setup Menu
24
Unit of Measurement Menu
25
Display Mode SPEED/CLK (Time)
25
Setting the Clock
25
Display Mode SPEED/LAP (Lap Time)
26
Viewing the Lap Time
26
Display Mode SPEED/ODO (Odometer)
26
Display Mode SPEED/TR1 (Trip Master 1)
26
Display Mode SPEED/TR2 (Trip Master 2)
27
Setting TR2 (Trip Master 2)
27
Display Mode SPEED/A1 (Average Speed 1)
27
Display Mode SPEED/A2 (Average Speed 2)
28
Display Mode SPEED/S1 (Stop Watch 1)
28
Display Mode SPEED/S2 (Stop Watch 2)
28
Table of Functions
28
Table of Conditions and Menu Activation
29
Six Days
29
Speedometer Overview
29
Activation and Test
30
Setting Kilometers or Miles
30
Setting the Speedometer Functions
30
Setting the Clock
31
Viewing the Lap Time
31
Display Mode SPEED (Speed)
32
Display Mode SPEED/H (Service Hours)
32
Setup Menu
32
Setting the Unit of Measurement
33
Display Mode SPEED/CLK (Time)
33
Setting the Clock
33
Display Mode SPEED/LAP (Lap Time)
34
Viewing the Lap Time
34
Display Mode SPEED/ODO (Odometer)
34
Display Mode SPEED/TR1 (Trip Master 1)
34
Display Mode SPEED/TR2 (Trip Master 2)
35
Setting TR2 (Trip Master 2)
35
Display Mode SPEED/A1 (Average Speed 1)
35
Display Mode SPEED/A2 (Average Speed 2)
36
Display Mode SPEED/S1 (Stop Watch 1)
36
Display Mode SPEED/S2 (Stop Watch 2)
36
Table of Functions
37
Table of Conditions and Menu Activation
38
KTM 300 EXC Owner's Manual (154 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 7.42 MB
Table of Contents
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
9
3 Important Notes
10
Guarantee, Warranty
10
Operating and Auxiliary Substances
10
Spare Parts, Accessories
10
Service
10
Figures
10
Customer Service
10
4 View of Vehicle
11
View of Vehicle, Front Left (Example)
11
View of Vehicle, Rear Right (Example)
12
5 Serial Numbers
13
Chassis Number
13
Type Label
13
Key Number (All EXC Models)
13
Engine Number
13
Fork Part Number
13
Shock Absorber Part Number
14
6 Controls
15
Clutch Lever
15
Hand Brake Lever
15
Throttle Grip
15
Kill Switch (All EXC Models)
15
Kill Switch (All XC-W Models)
16
Horn Button (All EXC Models)
16
Light Switch (All EXC Models)
16
Light Switch (All XC-W Models)
16
Turn Signal Switch (All EXC Models)
16
Emergency off Switch (EXC AU)
17
Electric Starter Button (All 200/250/300 EU/US Models, 300 EXC BR)
17
Electric Starter Button (EXC AU)
17
Overview of Indicator Lamps (All EXC Models)
17
Overview of Indicator Lamps (All XC-W Models)
17
Opening the Filler Cap
18
Closing the Filler Cap
18
Fuel Tap
19
Choke
19
Shift Lever
19
Kick Starter
20
Foot Brake Lever
20
Side Stand
20
Steering Lock (All EXC Models)
20
Locking the Steering (All EXC Models)
21
Unlocking the Steering (All EXC Models)
21
7 Speedometer
22
Speedometer Overview
22
Activation and Test
22
Setting Kilometers or Miles
22
Setting the Speedometer Functions
23
Setting the Clock
23
Viewing the Lap Time
23
Display Mode SPEED (Speed)
24
Display Mode SPEED/H (Service Hours)
24
Setup Menu
25
Setting the Unit of Measurement
25
Display Mode SPEED/CLK (Time)
26
Setting the Clock
26
Display Mode SPEED/LAP (Lap Time)
26
Viewing the Lap Time
27
Display Mode SPEED/ODO (Odometer)
27
Display Mode SPEED/TR1 (Trip Master 1)
27
Display Mode SPEED/TR2 (Trip Master 2)
28
Setting TR2 (Trip Master 2)
28
Display Mode SPEED/A1 (Average Speed 1)
28
Display Mode SPEED/A2 (Average Speed 2)
29
Display Mode SPEED/S1 (Stop Watch 1)
29
Display Mode SPEED/S2 (Stop Watch 2)
29
Table of Functions
30
Table of Conditions and Menu Activation
31
8 Preparing for Use
32
Advice on First Use
32
Running in the Engine
33
Preparing the Vehicle for Difficult Riding Conditions
33
Preparations for Riding on Dry Sand
34
Preparations for Riding on Wet Sand
34
Preparations for Riding on Wet and Muddy Surfaces
35
Preparations for Riding at High Temperatures and Low Speeds
35
Preparing for Riding at Low Temperatures or in Snow
36
9 Riding Instructions
37
Checks and Maintenance Work When Preparing for Use
37
Starting
37
Start off
38
Shifting, Riding
38
Braking
38
Stopping, Parking
39
Transport
39
Refueling
40
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KTM 300 EXC Owner's Manual (145 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 7.05 MB
Table of Contents
Table of Contents
4
Table of Contents 2
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
9
3 Important Notes
10
Guarantee, Warranty
10
Operating and Auxiliary Substances
10
Spare Parts, Accessories
10
Service
10
Figures
10
Customer Service
10
4 View of Vehicle
11
View of Vehicle, Front Left (Example)
11
View of Vehicle, Rear Right (Example)
12
5 Serial Numbers
13
Chassis Number
13
Type Label
13
Key Number (All EXC Models)
13
Engine Number
13
Fork Part Number
13
Shock Absorber Part Number
14
6 Controls
15
Clutch Lever
15
Hand Brake Lever
15
Throttle Grip
15
Kill Switch (EXC EU/AU, EXC Factory Edition, 300 EXC BR)
15
Kill Switch (Six Days EU)
16
Kill Switch (All XC-W Models)
16
Horn Button (EXC EU/AU, EXC Factory Edition, 300 EXC BR)
16
Horn Button (Six Days EU)
16
Light Switch (EXC EU/AU, EXC Factory Edition, 300 EXC BR)
16
Light Switch (Six Days EU)
17
Light Switch (All XC-W Models)
17
Turn Signal Switch (EXC EU/AU, EXC Factory Edition, 300 EXC BR)
17
Turn Signal Switch (Six Days EU)
17
Emergency off Switch (EXC AU)
17
Electric Starter Button (All 200/250/300 EU/US Models, 300 EXC BR)
18
Electric Starter Button (EXC AU)
18
Overview of Indicator Lamps (All EXC Models)
18
Overview of Indicator Lamps (All XC-W Models)
18
Opening the Filler Cap
18
Closing the Filler Cap
19
Fuel Tap
19
Choke
20
Shift Lever
20
Kick Starter
20
Foot Brake Lever
20
Side Stand
21
Steering Lock (All EXC Models)
21
Locking the Steering (All EXC Models)
21
Unlocking the Steering (All EXC Models)
22
7 Speedometer
23
Speedometer Overview
23
Activation and Test
23
Setting Kilometers or Miles
23
Setting the Speedometer Functions
24
Setting the Clock
24
Viewing the Lap Time
24
Display Mode SPEED (Speed)
25
Display Mode SPEED/H (Service Hours)
25
Setup Menu
25
Setting the Unit of Measurement
26
Display Mode SPEED/CLK (Time)
26
Setting the Clock
27
Display Mode SPEED/LAP (Lap Time)
27
Viewing the Lap Time
27
Display Mode SPEED/ODO (Odometer)
28
Display Mode SPEED/TR1 (Trip Master 1)
28
Display Mode SPEED/TR2 (Trip Master 2)
28
Setting TR2 (Trip Master 2)
28
Display Mode SPEED/A1 (Average Speed 1)
29
Display Mode SPEED/A2 (Average Speed 2)
29
Display Mode SPEED/S1 (Stop Watch 1)
30
Display Mode SPEED/S2 (Stop Watch 2)
30
Table of Functions
30
Table of Conditions and Menu Activation
31
8 Preparing for Use
32
Advice on First Use
32
Running in the Engine
33
Preparing the Vehicle for Difficult Riding Conditions
33
Preparations for Riding on Dry Sand
34
Preparations for Riding on Wet Sand
34
Preparations for Riding on Wet and Muddy Surfaces
35
Preparations for Riding at High Temperatures and Low Speeds
35
Preparing for Riding at Low Temperatures or in Snow
36
KTM 300 EXC Owner's Manual (139 pages)
201 year
Brand:
KTM
| Category:
Motorcycle
| Size: 4.41 MB
Table of Contents
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
9
3 Important Notes
10
Guarantee, Warranty
10
Operating and Auxiliary Substances
10
Spare Parts, Accessories
10
Service
10
Figures
10
Customer Service
10
4 View of Vehicle
11
View of Vehicle, Front Left (Example)
11
View of Vehicle, Rear Right (Example)
12
5 Serial Numbers
13
Chassis Number
13
Type Label
13
Key Number (All EXC Models)
13
Engine Number
13
Fork Part Number
13
Shock Absorber Part Number
14
6 Controls
15
Clutch Lever
15
Hand Brake Lever
15
Throttle Grip
15
Kill Switch (All EXC Models)
15
Kill Switch (XC-W)
16
Horn Button (All EXC Models)
16
Light Switch (All EXC Models)
16
Light Switch (XC-W)
16
Turn Signal Switch (All EXC Models)
16
Emergency off Switch (EXC AUS)
17
Electric Starter Button (200/250/300 EXC EU, 250/300 EXC SIX DAYS EU, XC-W)
17
Electric Starter Button (EXC AUS)
17
Overview of Indicator Lamps (All EXC Models)
17
Speedometer
17
Overview
17
Activation and Test
18
Tripmaster Switch
18
Setting Kilometers or Miles
18
Adjusting the Speedometer Functions
18
Setting the Clock
19
Querying Lap Time
19
Display Mode SPEED (Speed)
20
Display Mode SPEED/H (Operating Hours)
20
Display Mode SPEED/CLK (Clock)
20
Display Mode SPEED/LAP (Lap Time)
21
Display Mode SPEED/ODO (Odometer)
21
Display Mode SPEED/TR1 (Trip Master 1)
21
Display Mode SPEED/TR2 (Trip Master 2)
21
Display Mode SPEED/A1 (Average Speed 1)
22
Display Mode SPEED/A2 (Average Speed 2)
22
Display Mode SPEED/S1 (Stop Watch 1)
22
Display Mode SPEED/S2 (Stop Watch 2)
23
6.14.19 Table of Functions
23
6.14.20 Table of Conditions and Menu Activation
23
Opening the Filler Cap
24
Closing the Filler Cap
24
Fuel Tap
25
Choke
25
Shift Lever
25
Kick Starter
26
Foot Brake Lever
26
Side Stand
26
Steering Lock (All EXC Models)
26
Locking the Steering (All EXC Models)
27
Unlocking the Steering (All EXC Models)
27
KTM 300 EXC Owner's Manual (157 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 7.6 MB
Table of Contents
Table of Contents
4
Means of Representation
8
Symbols Used
8
Formats Used
8
Safety Advice 2
9
Use Definition - Intended Use
9
Misuse
9
Degrees of Risk and Symbols
9
Tampering Warning
10
Safe Operation
10
Protective Clothing
11
Work Rules
11
Environment
11
Owner's Manual
11
Important Notes
12
Manufacturer Warranty, Implied Warranty
12
Fuel, Auxiliary Substances
12
Spare Parts, Accessories
12
Service
12
Figures
12
Customer Service
12
View of Vehicle 4
13
View of Vehicle, Front Left (Example)
13
View of Vehicle, Rear Right (Example)
14
Serial Numbers 5
15
Vehicle Identification Number
15
Type Label
15
Key Number
15
Engine Number
15
Fork Part Number
16
Shock Absorber Article Number
16
Controls 6
17
Clutch Lever
17
Hand Brake Lever
17
Throttle Grip
17
Switch-Off Button
17
Horn Button
18
Light Switch
18
Turn Signal Switch
18
Emergency off Switch
18
Start Button
19
Overview of Indicator Lamps
19
Opening the Fuel Tank Filler Cap
19
Closing the Fuel Tank Filler Cap
20
Fuel Tap
20
Choke
21
Shift Lever
21
Foot Brake Lever
21
Side Stand
22
Steering Lock
22
Locking the Steering
22
Unlocking the Steering
23
Combination Instrument
24
Combination Instrument Overview
24
Activation and Test
24
Setting the Kilometers or Miles
24
Adjusting Combination Instrument Function
25
Setting the Clock
26
Viewing the Lap Time
26
Display Mode SPEED (Speed)
27
Display Mode SPEED/H (Operating Hours)
27
Setup Menu
27
Adjusting the Unit of Measurement
28
Display Mode SPEED/CLK (Time)
29
Setting the Clock
29
Display Mode SPEED/LAP (Lap Time)
29
Viewing the Lap Time
30
Display Mode SPEED/ODO (Odometer)
30
Display Mode SPEED/TR1 (Trip Master 1)
31
Display Mode SPEED/TR2 (Trip Master 2)
31
Adjusting TR2 (Trip Master 2)
31
KTM 300 EXC Owner's Manual (136 pages)
2012 Motorcycle
Brand:
KTM
| Category:
Motorcycle
| Size: 4.26 MB
Table of Contents
Table of Contents
4
Means of Representation
7
Important Information
8
View of Vehicle
10
View of Vehicle, Front Left (Example)
10
View of Vehicle, Rear Right (Example)
11
Serial Numbers
12
Chassis Number
12
Type Label
12
Key Number (All EXC Models)
12
Engine Number
13
Fork Part Number
13
Shock Absorber Part Number
13
Controls
14
Clutch Lever
14
Hand Brake Lever
14
Throttle Grip
14
Kill Switch (All EXC Models)
14
Short Circuit Button (XC-W)
15
Light Switch (All EXC Models)
15
Turn Signal Switch (All EXC Models)
15
Horn Button (All EXC Models)
15
Emergency off Switch (200 EXC AUS)
15
Emergency off Switch (250/300 EXC AUS)
16
Electric Starter Button (250/300 EXC EU, EXC SIX DAYS, 250/300 XC-W)
16
Electric Starter Button (250/300 EXC AUS)
16
Light Switch (XC-W)
16
Overview of Indicator Lamps (All EXC Models)
16
Speedometer
17
Speedometer Activation and Test
17
Tripmaster Switch
17
Setting Kilometers or Miles
17
Setting the Clock
18
Adjusting the Speedometer Functions
18
Querying Lap Time
19
Display Mode SPEED (Speed)
19
Display Mode SPEED/H (Operating Hours)
19
Display Mode SPEED/CLK (Clock)
20
Display Mode SPEED/LAP (Lap Time)
20
Display Mode SPEED/ODO (Odometer)
20
Display Mode SPEED/TR1 (Trip Master 1)
20
Display Mode SPEED/TR2 (Trip Master 2)
21
Display Mode SPEED/A1 (Average Speed 1)
21
Display Mode SPEED/A2 (Average Speed 2)
21
Display Mode SPEED/S1 (Stop Watch 1)
22
Display Mode SPEED/S2 (Stop Watch 2)
22
Fuel Tap
23
Opening the Filler Cap
23
Closing the Filler Cap
24
Shift Lever
24
Kickstarter
24
Foot Brake Lever
25
Side Stand
25
Steering Lock (All EXC Models)
25
Locking the Steering (All EXC Models)
25
Unlocking the Steering (All EXC Models)
26
Preparing for Use
27
Advice on First Use
27
Running in the Engine
28
Preparing the Vehicle for Difficult Operating Conditions
28
Preparations for Riding on Dry Sand
29
Preparations for Riding on Wet Sand
29
Preparations for Riding on Wet and Muddy Surfaces
30
Preparations for Riding at High Temperatures and Low Speeds
30
Preparing for Rides at Low Temperatures or in Snow
31
Riding Instructions
32
Checks and Maintenance Work When Preparing for Use
32
Starting
32
Start off
33
Shifting, Riding
33
Braking
33
Stopping, Parking
34
Refueling
34
Service Schedule
36
Maintenance Work (as an Additional Order)
37
KTM 300 EXC Repair Manual (154 pages)
KTM Automobile Parts User Manual
Brand:
KTM
| Category:
Engine
| Size: 5.51 MB
Table of Contents
Table of Contents
5
Updating Instructions
7
Explanation - Updating
9
General Information
14
Operating Ranges of the Carburetor
16
Basic Information on a Change of the Carburetor Setting
17
Basic Information on the Original Carburetor Setting
17
Carburetor Adjustment
17
Bleeding of the Hydraulic Clutch
18
Checking the Setting of the TVC System
18
Special Tools - Engine 250/300/380
19
Cleaning
20
Conservartion for Winter Operation
20
Storage
20
Removing and Refitting Engine
22
Dismounting the Engine
24
Filling in of Cooling Liquid
26
Filling in of Transmission Oil
26
Refitting the Engine
26
Disassembling the Engine
28
Dismounting of Cylinder Head, Cylinder and Piston
30
Dismounting of Sprocket and Shift Lever
30
Draining Gear Oil
30
Dismounting of Clutch Cover
31
Dismounting of Pressure Cap and Clutch Discs
32
Dismounting of the Primary Drive
32
Dismounting of Ignition Cover
33
Dismounting of Kickstarter
33
Dismounting of the Shift Lock
33
Dismounting of the Ignition (Kokusan)
34
Dismounting of the Ignition (SEM)
34
Dismounting of Gearshift Mechanism and Transmission
35
Dismounting of Intake Flange and Reed Valve Housing
35
Parting of Engine Housing Halves
35
Dismounting the Crankshaft
36
Servicing of Individual Components
37
Working on the Right-Hand Housing Half
39
Working on the Left-Hand Housing Half
40
Crankshaft
41
Crankshaft Webs – Measure Outer Dimension
41
Piston
41
Piston Ring End Gap
41
Checking Cylinder for Wear
42
Nikasil Coating of Cylinder
42
Recoated Cylinder
42
Cylinder Exhaust Control System
43
Cylinder Preassembly
43
Exhaust Control, Clutch Cover
45
Preassembly of Clutch Cover
45
Reed Valve Housing, Intake Flange
46
Clutch
47
Replace Outer Clutch Hub
48
Preassembly of Shift Shaft
49
Shift Mechanism
49
Check Stator and Pulse Generator (Kokusan)
50
Ignition (Kokusan)
50
Kokusan Ignition & Spark Plug
50
Check Stator (SEM)
51
Ignition (SEM)
51
SEM Ignition & Spark Plug
51
Assembly Mainshaft
52
Transmission
52
Assembly Countershaft
53
Assemble of Kickstarter Shaft
54
Assembling the Engine
55
Assembling the Engine Housing
58
Mounting Kickstarter
59
Mounting Shift Mechanism
59
Mount Primary Drive and Clutch
60
Mounting Clutch Discs and Pressure Cap
61
Adjusting Dimension „X“
62
Mounting Piston and Cylinder
62
Adjusting Control Flap (Dimension “Z“)
63
Mounting Cylinder Head
64
Mounting Reed Valve Housing and Intake Flange
64
Mounting Steering Covers
64
Mounting Engine Sprocket
65
Mounting the Ignition (Kokusan)
65
Adjusting Ignition Point (SEM)
66
Mounting Starting Lever and Shift Lever
66
Mounting the Ignition (SEM)
66
Electrical
67
Checking the Voltage Regulator (Kokusan)
69
Checking the Voltage Regulator (Tympanium)
69
Checking the Voltage Regulator-Rectifier (Shindengen)
69
CDI Unit
70
Checking the Capacitor
70
Ignition Coil (Kokusan)
70
Ignition Coil (SEM)
70
Checking the Voltage Regulator
71
Static Ignition Values 250-380 SX, EXC (Kokusan 2K-1, 2K-3, 2K-4)
72
Static Generator Values 250-380 EXC (Kokusan 2K-3) (Except 250 USA)
74
Static Ignition Values 250 MXC, EXC USA (Kokusan 2K-2)
76
Troubleshooting
79
Trouble Shooting
81
Technical Specifications
83
Technical Specifications - Engine 250/300/380 SX/MXC/EXC ‘99 (Only for USA)
85
Basic Carburetor Setting
86
Gasket Thicknesses
86
Tightening Torques
86
Tolerances and Fitting Clearances
86
Technical Specifications - Engine 250/300/380 SX/EXC/EGS ‘99 (All Models out of USA)
87
Standard Adjustment - Fork
89
Standard Adjustment - Shock Absorber
89
Technical Specifications Chassis 250/300/380 SX/MXC/EXC/EGS ‘99
89
Carburetor Setting KTM 250/300 MXC/EXC EU, USA‘99 KEIHIN PWK 38
90
Carburetor Setting KTM 250 SX Europe, USA ‘99 KEIHIN PWK 38
91
Carburetor Setting KTM 380 SX/MXC/EXC EU, USA ‘99 KEIHIN PWK 38
92
Technical Data - Engine 250/300/380 SX/MXC/EXC 2000 (Only USA)
93
Technical Data - Engine 250/300/380 SX/EXC 2000 (All Models out of USA)
95
Technical Specifications Chassis 250/300/380 SX, MXC, EXC 2000
97
Carburetor Setting G KTM 250 SX EUR/USA 2000 KEIHIN PWK 38AG PJ
98
Carburetor Setting KTM 250 MXC/EXC EUR/USA 2000 KEIHIN PWK 38 AG
99
Carburetor Setting KTM 300 MXC/EXC EUR/USA 2000 KEIHIN PWK 38 AG
100
Carburetor Setting KTM 380 SX/MXC/ EXC/EUR/USA 2000 KEIHIN PWK 38 AG
101
Technical Data - Engine 250/300/380 SX/MXC EXC 2001 (Only USA)
103
Technical Data - Engine 250/300/380 SX / EXC 2001 (All Models out of USA)
105
Technical Specifications Chassis 250/300/380 SX, MXC, EXC 2001
107
Carburetor Setting KTM 250 SX EUR/USA 2001 KEIHIN PWK 38AG PJ
108
Carburetor Setting KTM 250 MXC/EXC EUR/USA 2001 KEIHIN PWK 38 AG
109
Carburetor Setting KTM 300 MXC/EXC EUR/USA 2001 KEIHIN PWK 38 AG
110
Carburetor Setting KTM 380 SX / MXC / EXC EUR / USA 2001 KEIHIN PWK 38 AG
111
Technical Data - Engine 250/300/380 SX / MXC / EXC 2002 (Only USA)
112
Technical Data - Engine 250/300/380 SX / EXC 2002 (All Models out of USA)
114
Technical Specifications Chassis 250/300/380 SX, MXC, EXC 2002
116
Carburetor Setting KTM 250 SX EUR/USA 2002 KEIHIN PWK 38AG
117
Carburetor Setting KTM 250 MXC/EXC EUR/USA 2002 KEIHIN PWK 38 AG
118
Carburetor Setting KTM 300 MXC/EXC EUR/USA 2002 KEIHIN PWK 38 AG
119
Carburetor Setting KTM 380 SX / MXC / EXC EUR / USA 2002 KEIHIN PWK 38 AG
120
Technical Data - Engine 250/300 MXC/EXC 2003
121
Periodic Lubrication and Maintenance Schedule
131
Periodic Maintenance Schedule 2001/02
132
Important Chacks and Maintenance to be Carried by the Rider
133
Periodic Maintenance Schedule 2003
134
Recommended Inspection of the 250/300 EXC and MXC Engine Used for Enduro Competitions by Your KTM Workshop
136
Recommended Inspection of the 250/300 EXC and MXC Engine Used for Hobby Enduro by Your KTM Workshop
136
KTM 300 EXC Owner's Manual (74 pages)
KTM Owner's Manual Motorcycle 125 EXC, EXC SIX DAYS 200 XC, XC-W, EXC 250 XC, XC-W, EXC, EXC SIX DAYS 300 XC, XC-W, EXC-E, EXC-E SIX DAYS
Brand:
KTM
| Category:
Motorcycle
| Size: 9.08 MB
Table of Contents
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type
6
Operation Instruments
6
Clutch Lever
6
Hand Brake Lever
6
Electronic Speedometer
7
Indicator Lamps (EXC)
11
Short Circuit Button
11
Combination Switch (EXC)
12
Headlamp Switch (XC-W)
12
Flasher Switch
12
Starter Button
12
Emergency off Switch (Australia)
12
Filler Cap
13
Fuel Tap
13
Choke Knob
13
Shift Lever
14
Kickstarter
14
Foot Brake Pedal
14
Side Stand
14
Steering Lock
14
Compression Damping of Fork
15
Rebound Damping of Fork
15
Spring Preload of the Fork
15
Shock Absorber Compression Damping
16
Shock Absorber Rebound Damping
16
General Tips and Warnings for Starting the Motorcycle
17
Instructions for Your First Ride
17
Running in
17
Driving Instructions
18
What You Should Check before each Start
18
Starting When the Engine Is Cold
19
Starting When the Engine Is Warm
19
What to Do When the Engine Is „Flooded
19
Starting off
19
Shifting/Riding
20
Braking
20
Stopping and Parking
20
Refueling, Fuel
20
Periodic Maintenance Schedule
21
Maintenance Work on Chassis and Engine
25
Changing the Spring Preloading of the Shock Absorber
25
Pivot Bearing
25
Basic Suspension Setup for the Weight of the Driver
26
Checking the Shock Absorber and Spring
26
Determining the Static Sag of the Shock Absorber
26
Determining the Riding Sag of the Shock Absorber
26
Changing the Spring Preload on the Telescopic Fork
27
Checking the Basic Setup of the Telescopic Fork
27
Breather Plug Front Fork
27
Cleaning the Dust Sleeves of the Telescopic Fork
28
Checking and Adjusting the Steering Head Bearing
28
Changing the Fork Offset (Caster) XC/EXC Six Days
29
How to Change the Handlebar Position
30
Adapting Chain Guide to the Rear Sprocket
31
Check Chain Tension
32
Correct Chain Tension
32
Chain Maintenance
32
Chain Wear
32
General Information about KTM Disc Brakes
33
Changing Basic Position of the Hand Brake Lever
34
Checking the Brake Fluid Level - Front Brake
34
Refilling the Front Brake Fluid Reservoir
34
Checking the Front Brake Pads
34
Replacing the Front Brake Pads
35
Checking the Rear Brake Fluid Level
35
Refilling the Rear Brake Fluid Reservoir
35
Changing the Basic Position of the Foot Brake Pedal
36
Checking the Rear Brake Pads
36
Replacing the Rear Brake Pads
36
Dismounting and Mounting the Front Wheel
37
Dismounting and Mounting the Rear Wheel
38
Tires, Air Pressure
38
Checking Spoke Tension
39
Replacing the Battery of the Digital Speedometer
39
Replacing the Headlight Lamp/Parking Light Lamp
39
Battery
40
Charging the Battery
40
Fuse
41
Cooling System
41
Checking the Coolant Level
42
Refilling/Bleeding the Cooling System
42
Cleaning the Air Filter
42
Checking the Oil Level of the Hydraulic Clutch
43
Exhaust System
43
Changing the Original Position of the Clutch Lever
43
Bleeding the Hydraulic Clutch
44
Carburetor Adjustment
44
Draining the Float Chamber of the Carburetor
46
Checking the Float Level
46
Adjusting the Engine Characteristic Via the Ignition Curve
46
Adjusting the Engine Characteristic Via the Auxiliary Spring
47
Check Transmission Oil Level
48
Changing the Transmission Oil
48
KTM 300 EXC Owner's Manual (71 pages)
2007
Brand:
KTM
| Category:
Motorcycle
| Size: 5.14 MB
Table of Contents
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type
6
Operation Instruments
6
Clutch Lever
6
Hand Brake Lever
6
Electronic Speedometer
7
Indicator Lamps (EXC)
11
Combination Switch (EXC)
12
Headlamp Switch (XC-W)
12
Flasher Switch
12
Emergency off Switch (Australia)
12
Filler Cap
13
Filler Cap (XC, XC-W)
13
Fuel Tap
13
Choke Knob
13
Shift Lever
13
Kickstarter
14
Foot Brake Pedal
14
Side Stand
14
Steering Lock
14
Compression Damping of Fork
15
Rebound Damping of Fork
15
Spring Preload of the Fork(XC/EXC Six Days)
15
Compression Damping of Shock Absorber (XC-W, EXC)
16
Shock Absorber Compression Damping (XC-W/EXC)
16
Shock Absorber Rebound Damping XC-W, EXC)
16
General Tips and Warnings for Starting the Motorcycle
17
Instructions for Your First Ride
17
Running in
17
Driving Instructions
18
What You Should Check before each Start
18
Starting When the Engine Is Cold
19
Starting When the Engine Is Warm
19
What to Do When the Engine Is „Flooded
19
Starting off
19
Shifting/Riding
20
Braking
20
Stopping and Parking
20
Refueling, Fuel
20
Periodic Maintenance Schedule
21
Maintenance Work on Chassis and Engine
25
Changing the Spring Preloading of the Shock Absorber
25
Pivot Bearing
25
Basic Suspension Setup for the Weight of the Driver
26
Checking the Shock Absorber and Spring
26
Determining the Static Sag of the Shock Absorber
26
Determining the Riding Sag of the Shock Absorber
26
Changing the Spring Preload on the Telescopic Fork
27
Checking the Basic Setup of the Telescopic Fork
27
Replacing Fork Springs
28
Breather Plug Front Fork
28
Cleaning the Dust Sleeves of the Telescopic Fork
28
Changing the Fork Offset (Caster) (XC)
29
Checking and Adjusting the Steering Head Bearing
30
How to Change the Handlebar Position
31
Check Chain Tension
31
Correct Chain Tension
32
Chain Maintenance
32
Chain Wear
32
General Information about KTM Disc Brakes
33
Adjusting the Free Travel at the Hand Brake Lever
34
Checking the Brake Fluid Level - Front Brake
34
Refilling the Front Brake Fluid Reservoir
34
Checking the Front Brake Pads
34
Replacing the Front Brake Pads
35
Changing the Basic Position of the Foot Brake Pedal
35
Checking the Rear Brake Fluid Level
35
Refilling the Rear Brake Fluid Reservoir
35
Checking the Rear Brake Pads
36
Replacing the Rear Brake Pads
36
Dismounting and Mounting the Front Wheel
36
Dismounting and Mounting the Rear Wheel
37
Tires, Air Pressure
38
Checking Spoke Tension
38
Replacing the Battery of the Digital Speedometer
39
Check/Set Distance of the Magnetic Sensor
39
Replacing the Headlight Lamp/Parking Light Lamp
39
Cooling System
40
Checking the Coolant Level
40
Refilling/Bleeding the Cooling System
41
Cleaning the Air Filter
41
Checking the Oil Level of the Hydraulic Clutch
42
Exhaust System
42
Changing the Original Position of the Clutch Lever
42
Bleeding the Hydraulic Clutch
43
Carburetor Adjustment
43
Draining the Float Chamber of the Carburetor
45
Checking the Float Level
45
Adjusting the Engine Characteristic Via the Ignition Curve
45
Adjusting the Engine Characteristic Via the Auxiliary Spring
46
Check Transmission Oil Level (125/200)
47
Changing the Transmission Oil (125/200)
47
Check Transmission Oil Level (250/300)
47
Changing the Transmission Oil (250/300)
47
KTM 300 EXC Owner's Manual (67 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 5.12 MB
Table of Contents
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type
6
Operation Instruments
6
Clutch Lever
6
Hand Brake Lever
6
Electronic Speedometer
7
Indicator Lamps (EXC)
11
Short Circuit Button (SX)
12
Combination Switch (EXC)
12
Headlamp Switch (EXC USA)
12
Flasher Switch
12
Emergency off Switch (Australia)
12
Filler Cap
13
Fuel Tap
13
Choke Knob
13
Shift Lever
13
Kickstarter
14
Foot Brake Pedal
14
Side Stand
14
Steering Lock
14
Compression Damping of Fork
15
Rebound Damping of Fork
15
Damping Action During Compression of Shock Absorber (SX)
15
Compression Damping of Shock Absorber (MXC, EXC)
16
Rebound Damping of Shock Absorber (SX, MXC, EXC)
16
General Tips and Warnings for Starting the Motorcycle
17
Instructions for Your First Ride
17
Running in
17
Driving Instructions
18
What You Should Check before each Start
18
Starting When the Engine Is Cold
19
Starting When the Engine Is Warm
19
What to Do When the Engine Is „Flooded
19
Starting off
19
Shifting/Riding
19
Braking
20
Stopping and Parking
20
Refueling, Fuel
20
Periodic Maintenance Schedule
21
Maintenance Work on Chassis and Engine
24
Changing the Spring Preload of the Shock Absorber
24
Pivot Bearing
24
Basic Suspension Setup for the Weight of the Driver
25
Checking the Shock Absorber and Spring
25
Determining the Static Sag of the Shock Absorber
25
Determining the Riding Sag of the Shock Absorber
25
Checking the Basic Setup of the Telescopic Fork
26
Changing the Spring Preload on the Telescopic Fork
26
Replacing Fork Springs
27
Breather Plug Front Fork
27
Cleaning the Dust Sleeves of the Telescopic Fork
27
Changing the Fork Offset (SX)
28
Checking and Adjusting the Steering Head Bearing
29
How to Change the Handlebar Position
30
Check Chain Tension
30
Correct Chain Tension
31
Chain Maintenance
31
Chain Wear
31
General Information about KTM Disc Brakes
32
Adjusting the Free Travel at the Hand Brake Lever
33
Checking the Brake Fluid Level - Front Brake
33
Refilling the Front Brake Fluid Reservoir
33
Checking the Front Brake Pads
33
Replacing the Front Brake Pads
34
Changing the Basic Position of the Foot Brake Pedal
34
Checking the Rear Brake Fluid Level
34
Refilling the Rear Brake Fluid Reservoir
34
Checking the Rear Brake Pads
35
Replacing the Rear Brake Pads
35
Dismounting and Mounting the Front Wheel
35
Dismounting and Mounting the Rear Wheel
36
Tires, Air Pressure
37
Checking Spoke Tension
37
Replacing the Battery of the Digital Speedometer
37
Check/Set Distance of the Magnetic Sensor
38
Replacing the Headlight Lamp/Parking Light Lamp
38
Cooling System
39
Radiator Cover for the Cold Season
39
Checking the Coolant Level
39
Refilling/Bleeding the Cooling System
40
Cleaning the Air Filter
40
Changing the Original Position of the Clutch Lever
41
Checking the Oil Level of the Hydraulic Clutch
41
Bleeding of the Hydraulic Clutch
41
Exhaust System
41
Cleaning the Spark Arrestor (EXC USA)
42
Carburetor Adjustment
42
Draining the Float Chamber of the Carburetor
43
Checking the Float Level
43
Engine Characteristic 250/300 SX/MXC/EXC
44
Check Transmission Oil Level (125/200)
45
Changing the Transmission Oil (125/200)
45
Check Transmission Oil Level (250/300)
45
Changing the Transmission Oil (250/300)
45
KTM 300 EXC Owner's Handbook Manual (45 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 3.46 MB
Table of Contents
Chassis Number
3
Engine Number
3
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type (125/200)
6
Engine Number, Engine Type (250/300/380)
6
Operation Instruments
6
Clutch Lever
6
Hand Brake Lever
6
Digital Speedometer, Indicator Lamp (EXC)
7
Digital Speedometer
7
Odometer (EXC USA)
7
Speedometer, Indicator Lamps (EXC - Australia)
7
Short Circuit Button (SX)
7
Combination Switch (EXC)
8
Headlamp Switch (EXC USA)
8
Flasher Switch
8
Emergency off Switch (Australia)
8
Filler Cap
8
Refueling, Fuel
9
Fuel Tap
9
Choke Knob
9
Shift Lever
10
Kickstarter
10
Foot Brake Pedal
10
Compression Damping of Fork
10
Rebound Damping of Fork
10
Compression Damping of Shock Absorber
11
Rebound Damping of Shock Absorber
11
Steering Lock
11
Side Stand
11
Driving Instructions
12
Starting off
13
Periodic Maintenance Schedule
14
Maintenance Work on Chassis and Engine
16
Changing the Original Position of the Clutch Lever
16
Checking and Adjusting the Steering Head Bearing
16
Breather Plug Front Fork
17
Cleaning the Dust Sleeves of the Telescopic Fork
17
How to Change the Handlebar Position
17
Changing the Spring Preloading of the Shock Absorber
18
Pivot Bearing
18
Check Chain Tension
18
Correct Chain Tension
19
Chain Maintenance
19
Chain Wear
19
General Informations about KTM Disc Brakes
20
Adjusting of Free Travel at the Hand Brake Lever
20
WIRING DIAGRAMME, CARBURETOR SETTING . . .Appendix
21
Checking of Brake Fluid Level - Front Brake
21
Refilling the Front Brake Fluid Reservoir
21
Checking the Front Brake Pads
21
Replacing the Front Brake Pads
21
Changing the Basic Position of the Foot Brake Pedal
22
Checking Rear Brake Fluid Level
22
Refilling the Rear Brake Fluid Reservoir
22
Checking the Rear Brake Pads
23
Replacing the Rear Brake Pads
23
Dismounting and Mounting the Front Wheel
23
Dismounting and Mounting the Rear Wheel
24
Tires-Air Pressure
25
Checking Spoke Tension
25
Replacing the Battery of the Digital Speedometer
25
Adjustin Digital Speedometer
27
Check/Set Distance of Magnetic Sensor
27
Replacing Headlight Lamp (H4)
28
Cooling System
28
Radiator Cover for the Cold Season
29
Checking the Coolant Level
29
Refilling/Bleeding the Cooling System
29
Cleaning the Air Filter
30
Exhaust System
30
Cleaning the Spark Arrestor (EXC USA)
30
Draining of Float Chamber of the Carburetor
30
Carburetor Adjustment
31
Checking the Float Level
32
Checking the Oil Level of the Hydraulic Clutch
32
Bleeding of the Hydraulic Clutch
32
Check Transmission Oil Level (125/200)
33
Changing the Transmission Oil (125/200)
33
Check Transmission Oil Level (250/300/380)
33
Changing the Transmission Oil (250/300/380)
33
KTM 300 EXC Owner's Manual (39 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 4.82 MB
Table of Contents
Table of Contents
5
Serial Number Locations
6
Frame Number
6
Engine Number, Engine Type (125/200)
6
Engine Number, Engine Type (250/300/380)
6
Operation Instruments
6
Clutch Control Lever (125/200)
6
Clutch Control Lever (250/300/380)
6
Hand Brake Lever
7
Speedometer, Indicator Lamps (EXC)
7
Odometer (EXC USA)
7
Speedometer, Indicator Lamps (EGS)
7
Ignition Lock
7
Short Circuit Button (SX)
8
Combination Switch (EXC)
8
Headlamp Switch (EXC USA)
8
Flasher Switch
8
Emergency off Switch (Australia)
8
Filler Cap
9
Refueling, Fuel
9
Fuel Tap
9
Choke Knob
10
Shift Lever
10
Kickstarter
10
Foot Brake Pedal
10
Compression Damping of Fork
10
Rebound Damping of Fork
11
Compression Damping of Shock Absorber
11
Rebound Damping of Shock Absorber
11
Steering Lock
11
Side Stand
11
Driving Instructions
12
Starting When the Engine Is Cold
13
Starting When the Engine Is Warm
13
Starting off
13
Stopping and Parking
13
Periodic Lubrication and Maintenance Schedule
14
Maintenance Work on Chassis and Engine
15
Changing the Original Position of the Clutch Lever (125/200)
15
Checking and Adjusting the Steering Head Bearing
15
Check Chain Tension
16
Correct Chain Tension
16
Chain Maintenance
16
Chain Wear
17
General Informations about KTM Disc Brakes
17
Adjusting of Free Travel at the Hand Brake Lever
17
Checking of Brake Fluid Level - Front Brake
18
Refilling the Front Brake Fluid Reservoir
18
Checking the Front Brake Pads
18
Replacing the Front Brake Pads
18
KTM 300 EXC Owner's Handbook Manual (37 pages)
1999
Brand:
KTM
| Category:
Motorcycle
| Size: 5.75 MB
Table of Contents
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type (125/200)
6
Engine Number, Engine Type (250/300/380)
6
Operation Instruments
6
Clutch Lever
6
Hand Brake Lever
6
Speedometer, Indicator Lamp (EXC)
7
Odometer (EXC USA)
7
Speedometer, Indicator Lamps (EGS)
7
Ignition Lock
7
Short Circuit Button (SX)
8
Combination Switch (EXC)
8
Headlamp Switch (EXC USA)
8
Flasher Switch
8
Emergency off Switch (Australia)
8
Filler Cap
9
Refueling, Fuel
9
Fuel Tap
9
Choke Knob
10
Shift Lever
10
Kickstarter
10
Foot Brake Pedal
10
Compression Damping of Fork
10
Rebound Damping of Fork
11
Compression Damping of Shock Absorber
11
Rebound Damping of Shock Absorber
11
Steering Lock
11
Center Stand
11
Driving Instructions
12
Starting off
13
Periodic Lubrication and Maintenance Schedule
14
Maintenance Work on Chassis and Engine
15
Changing the Original Position of the Clutch Lever
15
Checking and Adjusting the Steering Head Bearing
15
Pivot Bearing
16
Check Chain Tension
16
Correct Chain Tension
16
Chain Maintenance
16
Chain Wear
17
General Informations about KTM Disc Brakes
17
Adjusting of Free Travel at the Hand Brake Lever
17
Checking of Brake Fluid Level - Front Brake
18
Refilling the Front Brake Fluid Reservoir
18
Checking the Front Brake Pads
18
Replacing the Front Brake Pads
18
Changing the Basic Position of the Brake Pedal
19
Checking Rear Brake Fluid Level
19
Refilling the Rear Brake Fluid Reservoir
19
KTM 300 EXC Manual (12 pages)
motor type 546
Brand:
KTM
| Category:
Engine
| Size: 10.69 MB
Table of Contents
Technical Data
1
Gear Ratios
2
Basic Carburetor Setting
2
Tolerances and Fitting Clearances
2
Gasket Thicknesses
2
Crank Case
3
Clutch Cover
4
Crankshaft, Piston
4
Cylinder
5
Twin Valve Control
5
Carburettor
6
Clutch
7
Kickstarter
7
Ignition System
8
Transmission
9
Shifting Mechanism
10
Cooling System
10
Special Tools
11
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