KTM 250 1998 Manuals

KTM 250 1998 Manuals

Manuals and User Guides for KTM 250 1998. We have 1 KTM 250 1998 manual available for free PDF download: Repair Manual

KTM 250 1998 Repair Manual

KTM 250 1998 Repair Manual (59 pages)

Brand: KTM | Category: Engine | Size: 7.1 MB

Table of Contents

1 1 General 2 3

2
- Table of Contents
  2
- General
  3
- Bleeding the Cooling System
  5
- Definitions
  6
- Checking the Setting of the TVC System
  7
- Special Tools
  8
- Removing Engine / Refitting Engine
  10
3.0 Dismantling Engine

12
- Cylinder Head, Cylinder, Piston
  13
- Drain Gear Oil
  13
- Clutch Cover
  14
- Primary Drive
  14
- Ignition (Kokusan)
  15
- Kickstarter
  15
- Clutch Release Shaft
  16
- Engine Sprocket
  16
- Ignition (SEM)
  16
- Intake Flange, Reed Valve Housing
  16
- Crankshaft
  17
- Shift Mechanism, Transmission
  17
4.0 Servicing on Individual Components

18
- Servicing on Individual Components
  18
  - Left Housing Half
    19
  - Crankshaft
    21
  - Piston
    21
  - Piston Ring End Gap
    21
  - Nikasil Coating of Cylinder
    23
  - Exhaust Control in Clutch Cover
    23
  - Preassembly of Clutch Cover
    23
  - Reed Valve Housing, Intake Flange
    23
  - Kickstarter
    24
  - Transmission
    25
  - Assembly of Countershaft
    25
  - Clutch
    26
  - Shift Mechanism
    27
  - Preassembly of Shift Shaft
    27
  - Ignition (Kokusan)
    28
  - Spark Plug (NGK BR 8 ECM)
    28
  - Check Stator and Pulse Generator (Kokusan)
    28
  - Ignition (SEM)
    29
  - Spark Plug (NGK BR 8 ECM)
    29
  - Check Stator (SEM)
    29
5.0 Engine Assembly

30
- Engine Assembly
  30
- Assembly of Engine Housing
  32
- Clutch Release Shaft
  32
- Kickstarter
  33
- Primary Drive, Clutch
  33
- Clutch Cover
  34
  - Piston and Cylinder
    35
- Clutch Discs, Pressure Cap
  34
- Cylinder Head
  36
- Mounting Ignition (Kokusan)
  37
- Mounting Ignition (SEM)
  37
- Adjusting Ignition Point (SEM)
  38
  - Filling in Gear Oil
    38
  - Starting Lever/Foot Shift Lever
    38
- Electrical
  40
- Trouble Shooting
  44
- Technical Data / Maintenance Schedule
  48
- Wiring Diagram
  54

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