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2009 250 SX-F
KTM 2009 250 SX-F Off-Road Motorcycle Manuals
Manuals and User Guides for KTM 2009 250 SX-F Off-Road Motorcycle. We have
1
KTM 2009 250 SX-F Off-Road Motorcycle manual available for free PDF download: Owenrs Manual
KTM 2009 250 SX-F Owenrs Manual (125 pages)
2009 KTM
Brand:
KTM
| Category:
Motorcycle
| Size: 4.03 MB
Table of Contents
Table of Contents
4
Means of Representation
7
Important Notes
8
View of Vehicle
10
View of the Vehicle from the Left Front (Example)
10
View of the Vehicle from the Right Rear (Example)
11
Location of Serial Numbers
12
Chassis Number
12
Type Label
12
Key Number (EXC-F, EXC-F SIX DAYS)
12
Engine Number
12
Fork Part Number
12
Shock Absorber Part Number
13
Controls
14
Clutch Lever
14
Hand Brake Lever
14
Short Circuit Button (XCF-W, XC-F, SX-F)
14
Short Circuit Button (EXC-F, EXC-F SIX DAYS)
14
Emergency off Switch (250 EXC-F AUS)
14
Electric Starter Button (EXC-F EU, EXC-F SIX DAYS, XCF-W, XC-F)
15
Electric Starter Button (250 EXC-F AUS)
15
Light Switch (EXC-F, EXC-F SIX DAYS)
15
Light Switch (XCF-W)
15
Horn Button (EXC-F, EXC-F SIX DAYS)
15
Flasher Switch (EXC-F, EXC-F SIX DAYS)
16
Overview of Indicator Lamps (EXC-F, EXC-F SIX DAYS)
16
Controls (Exc-F, Exc-F Six Days, Xcf-W)
17
Speedometer
17
Speedometer Activation and Test
17
Tripmaster Switch
17
Setting Kilometers or Miles
17
Setting the Clock
18
Adjusting the Speedometer Functions
18
Querying the Lap Time
19
SPEED Display Mode (Speed)
19
SPEED/H Display Mode (Service Hours)
19
SPEED/CLK Display Mode (Time)
20
SPEED/LAP Display Mode (Lap Time)
20
SPEED/ODO Display Mode (Odometer)
20
SPEED/TR1 Display Mode (Trip Master 1)
20
SPEED/TR2 Display Mode (Trip Master 2)
21
SPEED/A1 Display Mode (Average Speed 1)
21
SPEED/A2 Display Mode (Average Speed 2)
21
SPEED/S1 Display Mode (Stop Watch 1)
22
SPEED/S2 Display Mode (Stop Watch 2)
22
Controls
24
Fuel Tap (EXC-F, EXC-F SIX DAYS, XCF-W, XC-F)
24
Fuel Tap (SX-F)
24
Opening Filler Cap
24
Closing Filler Cap
25
Choke (EXC-F EU, EXC-F SIX DAYS)
25
Choke (EXC-F AUS, XCF-W, XC-F, SX-F)
25
Shift Lever
25
Foot Brake Pedal
26
Kickstarter
26
Side Stand (EXC-F, EXC-F SIX DAYS, XCF-W, XC-F)
26
Plug-In Stand (SX-F)
26
Steering Lock (EXC-F, EXC-F SIX DAYS)
27
Locking the Steering (EXC-F, EXC-F SIX DAYS)
27
Unlocking the Steering (EXC-F, EXC-F SIX DAYS)
27
General Tips and Hints on Putting into Operation
28
Advice on First Use
28
Running in the Engine
29
Riding Instructions
30
Checks before Putting into Operation
30
Starting
30
Starting up
31
Shifting, Riding
31
Braking
31
Stopping, Parking
32
Refueling
32
Service Schedule (Exc-F, Exc-F Six Days, Xcf-W)
34
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
34
Important Maintenance Work to be Carried out by an Authorized KTM Workshop (as Additional Order)
35
Service Schedule (XC-F, Sx-F)
36
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
36
Important Maintenance Work to be Carried out by an Authorized KTM Workshop (as Additional Order)
37
Service Schedule for Rider
38
Important Checks and Maintenance Work to be Carried out by the Rider
38
Maintenance Work on Chassis and Engine
39
Jacking up the Motorcycle
39
Removing the Motorcycle from the Work Stand
39
Checking the Basic Chassis Setting with the Rider's Weight
39
Compression Damping of Shock Absorber
39
Adjusting High-Speed Compression Damping of the Shock Absorber
39
Adjusting the Low-Speed Compression Damping of the Shock Absorber
40
Adjusting the Rebound Damping of the Shock Absorber
41
Measuring Rear Wheel Sag Unloaded
42
Checking the Static Sag of the Shock Absorber
42
Checking the Riding Sag of the Shock Absorber
43
Adjusting the Spring Preload of the Shock Absorber
43
Adjusting the Riding Sag
44
Removing the Shock Absorber
44
Installing the Shock Absorber
44
Checking Basic Setting of Fork
45
Adjusting the Compression Damping of the Fork
45
Adjusting the Rebound Damping of Fork
46
Adjusting the Spring Preload of the Fork (EXC-F, EXC-F SIX DAYS, XCF-W)
47
Bleeding Fork Legs
47
Cleaning Dust Boots of Fork Legs
48
Loosening the Fork Protection
48
Positioning the Fork Protection
48
Checking Play of Steering Head Bearing
48
Adjusting Play of Steering Head Bearing (EXC-F EU, EXC-F AUS, XCF-W ZA)
49
Adjusting Play of Steering Head Bearing (EXC-F SIX DAYS, XCF-W USA, XC-F, SX-F)
49
Fork Offset (XCF-W USA, XC-F, SX-F)
50
Setting the Fork Offset (XCF-W USA, XC-F, SX-F)
50
Removing the Fork Legs
50
Installing the Fork Legs
51
Removing the Fork Protector
52
Installing the Fork Protector
52
Removing the Lower Triple Clamp (EXC-F SIX DAYS, XCF-W USA, XC-F, SX-F)
52
Removing the Lower Triple Clamp (EXC-F EU, EXC-F AUS, XCF-W ZA)
53
Installing the Lower Triple Clamp (EXC-F SIX DAYS, XCF-W USA, XC-F, SX-F)
53
Installing the Lower Triple Clamp (EXC-F EU, EXC-F AUS, XCF-W ZA)
54
Greasing the Steering Head Bearing
55
Dismounting the Front Fender
55
Installing the Front Fender
55
Removing Headlight Mask with Headlight (EXC-F, EXC-F SIX DAYS, XCF-W ZA)
55
Refitting the Headlight Mask with the Headlight (EXC-F, EXC-F SIX DAYS, XCF-W ZA)
56
Dismount the Start Number Plate (XCF-W USA, XC-F, SX-F)
56
Installing the Start Number Plate (XCF-W USA, XC-F, SX-F)
56
Handlebar Position
56
Adjusting the Handlebar Position
57
Checking Gas Bowden Cable Route
58
Checking Play in the Gas Bowden Cable
58
Adjusting the Gas Bowden Cable Play
59
Checking for Chain Dirt Accumulation
59
Cleaning the Chain
59
Checking the Chain Tension
60
Checking the Chain Tension When Fitting Rear Wheel
60
Checking the Rear Sprocket / Engine Sprocket for Wear
61
Checking Chain Wear
61
Adjusting the Chain Tension
61
Adjusting Chain Tension - after Checking
62
Adjusting Chain Tension - Fitting Rear Wheel
63
Adjusting the Chain Guide (EXC-F, EXC-F SIX DAYS, XCF-W, XC-F)
63
Adjusting the Chain Guide (SX-F)
64
Adjusting Basic Position of Clutch Lever
64
Checking the Fluid Level of Hydraulic Clutch
64
Changing the Hydraulic Clutch Fluid
65
Checking the Brake Discs
66
Checking Free Travel of Hand Brake Lever
66
Adjusting Basic Position of Handbrake Lever (XCF-W, XC-F, SX-F)
66
Adjusting Free Travel of Handbrake Lever (EXC-F, EXC-F SIX DAYS)
67
Checking the Front Brake Fluid Level
67
Adding Front Brake Fluid
67
Checking the Front Brake Linings
68
Removing the Front Brake Linings
68
Installing the Front Brake Linings
69
Changing the Front Brake Linings
69
Checking Free Travel of Foot Brake Lever
70
Adjusting Basic Position of Footbrake Lever
70
Checking the Rear Brake Fluid Level
71
Adding Brake Fluid for the Rear Brake
71
Checking the Rear Brake Linings
72
Removing Rear Brake Linings
72
Installing the Rear Brake Linings
72
Changing the Rear Brake Linings
73
Removing the Front Wheel
74
Installing the Front Wheel
74
Removing Rear Wheel
75
Installing the Rear Wheel
75
Tire Condition Checking
76
Checking Tire Air Pressure
77
Checking Spoke Tension
77
Removing the Battery (EXC-F, EXC-F SIX DAYS, XCF-W, XC-F)
77
Installing the Battery (EXC-F, EXC-F SIX DAYS, XCF-W, XC-F)
78
Recharging the Battery (EXC-F, EXC-F SIX DAYS, XCF-W, XC-F)
78
Removing a Fuse (EXC-F, EXC-F SIX DAYS, XCF-W, XC-F)
79
Replacing the Fuse (EXC-F, EXC-F SIX DAYS, XCF-W, XC-F)
79
Removing the Seat
79
Mounting the Seat
80
Dismounting the Fuel Tank
80
Installing the Fuel Tank
81
Cooling System
81
Checking Antifreeze and Coolant Level
82
Checking the Coolant Level
82
Draining the Coolant
83
Refilling Coolant
83
Glass Fiber Yarn Filling of Main Silencer
83
Removing Main Silencer
84
Installing the Main Silencer
84
Dismounting the Air Filter Box Lid
84
Installing the Air Filter Box Lid
84
Removing the Air Filter
85
Installing the Air Filter
85
Cleaning Air Filter
85
Carburetor - Idle
86
Carburetor - Adjusting Idle
86
Emptying the Carburetor Float Chamber
87
Checking the Engine Oil Level
88
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
88
Draining the Engine Oil
88
Cleaning the Oil Screens
89
Removing the Oil Filter
90
Installing the Oil Filter
90
Filling up with Engine Oil
91
Adding Engine Oil
91
Troubleshooting
92
Cleaning
94
Cleaning Motorcycle
94
Storage
95
Putting into Operation after Storage
95
Technical Data - Engine
96
Capacity- Engine Oil
97
Capacity - Coolant
97
Technical Data - Engine Tightening Torques
98
Technical Data - Carburetor
100
Exc-F, Exc-F Six Days
100
Xcf-W, 250 XC-F Usa
100
Sx-F
100
Technical Data - Chassis
101
Lighting Equipment
102
Tires
102
Capacity - Fuel
102
Technical Data - Fork
103
Exc-F, Exc-F Six Days, Xcf-W
103
250 XC-F Usa
103
250 Sx-F Eu
104
250 Sx-F Usa
104
Technical Data - Shock Absorber
105
Exc-F, Exc-F Six Days, Xcf-W
105
250 XC-F Usa
105
250 Sx-F Eu
106
250 Sx-F Usa
106
Technical Data - Chassis Tightening Torques
107
Wiring Diagram
108
Wiring Diagram (EXC-F EU, EXC-F SIX DAYS)
108
Wiring Diagram (250 EXC-F AUS)
112
Wiring Diagram (XCF-W, 250 XC-F USA)
114
Wiring Diagram (SX-F)
116
Substances
118
Auxiliary Substances
119
Standards
121
Index
122
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