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2002 200 EXC AUS
User Manuals: KTM 2002 200 EXC AUS Off-road motorcycle
Manuals and User Guides for KTM 2002 200 EXC AUS Off-road motorcycle. We have
1
KTM 2002 200 EXC AUS Off-road motorcycle manual available for free PDF download: Owner's Manual
KTM 2002 200 EXC AUS Owner's Manual (136 pages)
2012 Motorcycle
Brand:
KTM
| Category:
Motorcycle
| Size: 4.26 MB
Table of Contents
Table of Contents
4
Means of Representation
7
Important Information
8
View of Vehicle
10
View of Vehicle, Front Left (Example)
10
View of Vehicle, Rear Right (Example)
11
Serial Numbers
12
Chassis Number
12
Type Label
12
Key Number (All EXC Models)
12
Engine Number
13
Fork Part Number
13
Shock Absorber Part Number
13
Controls
14
Clutch Lever
14
Hand Brake Lever
14
Throttle Grip
14
Kill Switch (All EXC Models)
14
Short Circuit Button (XC-W)
15
Light Switch (All EXC Models)
15
Turn Signal Switch (All EXC Models)
15
Horn Button (All EXC Models)
15
Emergency off Switch (200 EXC AUS)
15
Emergency off Switch (250/300 EXC AUS)
16
Electric Starter Button (250/300 EXC EU, EXC SIX DAYS, 250/300 XC-W)
16
Electric Starter Button (250/300 EXC AUS)
16
Light Switch (XC-W)
16
Overview of Indicator Lamps (All EXC Models)
16
Speedometer
17
Speedometer Activation and Test
17
Tripmaster Switch
17
Setting Kilometers or Miles
17
Setting the Clock
18
Adjusting the Speedometer Functions
18
Querying Lap Time
19
Display Mode SPEED (Speed)
19
Display Mode SPEED/H (Operating Hours)
19
Display Mode SPEED/CLK (Clock)
20
Display Mode SPEED/LAP (Lap Time)
20
Display Mode SPEED/ODO (Odometer)
20
Display Mode SPEED/TR1 (Trip Master 1)
20
Display Mode SPEED/TR2 (Trip Master 2)
21
Display Mode SPEED/A1 (Average Speed 1)
21
Display Mode SPEED/A2 (Average Speed 2)
21
Display Mode SPEED/S1 (Stop Watch 1)
22
Display Mode SPEED/S2 (Stop Watch 2)
22
Fuel Tap
23
Opening the Filler Cap
23
Closing the Filler Cap
24
Shift Lever
24
Kickstarter
24
Foot Brake Lever
25
Side Stand
25
Steering Lock (All EXC Models)
25
Locking the Steering (All EXC Models)
25
Unlocking the Steering (All EXC Models)
26
Preparing for Use
27
Advice on First Use
27
Running in the Engine
28
Preparing the Vehicle for Difficult Operating Conditions
28
Preparations for Riding on Dry Sand
29
Preparations for Riding on Wet Sand
29
Preparations for Riding on Wet and Muddy Surfaces
30
Preparations for Riding at High Temperatures and Low Speeds
30
Preparing for Rides at Low Temperatures or in Snow
31
Riding Instructions
32
Checks and Maintenance Work When Preparing for Use
32
Starting
32
Start off
33
Shifting, Riding
33
Braking
33
Stopping, Parking
34
Refueling
34
Service Schedule
36
Maintenance Work (as an Additional Order)
37
Tuning the Chassis
38
Checking the Basic Chassis Setting with the Rider's Weight
38
Compression Damping of Shock Absorber
38
Adjusting the High-Speed Compression Damping of the Shock Absorber
38
Adjusting the Low-Speed Compression Damping of the Shock Absorber
39
Adjusting the Rebound Damping of the Shock Absorber
39
Measuring the Sag of the Unloaded Rear Wheel
40
Checking the Static Sag of the Shock Absorber
40
Checking the Riding Sag of the Shock Absorber
41
Adjusting the Spring Preload of the Shock Absorber
41
Adjusting the Riding Sag
42
Checking the Basic Setting of the Fork
42
Adjusting the Compression Damping of the Fork
43
Adjusting the Rebound Damping of the Fork
43
Adjusting the Spring Preload of the Fork
44
Handlebar Position
44
Adjusting the Handlebar Position
44
Service Work on the Chassis
46
Raising the Motorcycle with the Lift Stand
46
Removing the Motorcycle from the Lift Stand
46
Bleeding the Fork Legs
46
Cleaning the Dust Boots of the Fork Legs
47
Loosening the Fork Protection
47
Positioning the Fork Protection
48
Removing the Fork Legs
48
Installing the Fork Legs
48
Removing the Fork Protector
49
Installing the Fork Protector
50
Removing the Lower Triple Clamp (EXC EU/AUS, XC-W)
50
Removing the Lower Triple Clamp X (EXC SIX DAYS)
50
Installing the Lower Triple Clamp (EXC EU/AUS, XC-W)
51
Installing the Lower Triple Clamp (EXC SIX DAYS)
52
Checking the Play of the Steering Head Bearing
54
Adjusting the Play of the Steering Head Bearing
54
Greasing the Steering Head Bearing
55
Removing the Start Number Plate (XC-W)
55
Installing the Start Number Plate (XC-W)
55
Removing the Front Fender
56
Installing the Front Fender
56
Removing the Shock Absorber
56
Installing the Shock Absorber
56
Removing the Seat
57
Mounting the Seat
57
Removing the Air Filter Box Lid
58
Installing the Air Filter Box Lid
58
Removing the Air Filter
58
Installing the Air Filter
58
Cleaning the Air Filter and Air Filter Box
59
Removing the Main Silencer
59
Installing the Main Silencer
60
Changing the Glass Fiber Yarn Filling of the Main Silencer
60
Removing the Fuel Tank
60
Installing the Fuel Tank
61
Checking the Chain for Dirt
62
Cleaning the Chain
62
Checking the Chain Tension
63
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
63
Adjusting the Chain Tension
65
Adjusting the Chain Guide
66
Checking the Frame
67
Checking the Swingarm
67
Checking the Throttle Cable Routing
67
Checking the Rubber Grip
68
Additionally Securing the Rubber Grip
68
Adjusting the Basic Position of the Clutch Lever
68
Checking the Fluid Level of the Hydraulic Clutch
69
Changing the Hydraulic Clutch Fluid
69
Brakes
71
Checking Free Travel of Hand Brake Lever
71
Adjusting the Basic Position of the Hand Brake Lever (XC-W)
71
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
71
Checking the Brake Discs
72
Checking the Front Brake Fluid Level
72
Adding Front Brake Fluid
72
Checking the Front Brake Linings
73
Changing the Front Brake Linings
74
Checking the Free Travel of Foot Brake Lever
75
Adjusting the Basic Position of the Foot Brake Lever
75
Checking the Rear Brake Fluid Level
76
Adding Brake Fluid for the Rear Brake
76
Checking the Rear Brake Linings
77
Removing the Rear Brake Linings
77
Installing the Rear Brake Linings
78
Changing the Rear Brake Linings
78
Wheels, Tires
80
Removing the Front Wheel
80
Installing the Front Wheel
80
Removing the Rear Wheel
81
Installing the Rear Wheel
81
Checking the Tire Condition
82
Checking the Tire Air Pressure
83
Checking the Spoke Tension
83
Electrical System
85
Removing the Battery (All 250/300 Models)
85
Installing the Battery (All 250/300 Models)
85
Recharging the Battery (All 250/300 Models)
85
Changing the Main Fuse (All 250/300 Models)
86
Removing the Headlight Mask with the Headlight (All EXC Models)
87
Refitting the Headlight Mask with the Headlight (All EXC Models)
88
Changing the Headlight Bulb (All EXC Models)
88
Checking the Headlight Setting (All EXC Models)
89
Adjusting the Headlight Range (All EXC Models)
89
Changing the Speedometer Battery
89
Cooling System
91
Checking the Antifreeze and Coolant Level
91
Checking the Coolant Level
92
Draining the Coolant
92
Refilling with Coolant
93
Tuning the Engine
95
Checking the Play in the Throttle Cable
95
Adjusting the Play in the Throttle Cable
95
Carburetor
95
Carburetor - Adjusting the Idle Speed
96
Emptying the Carburetor Float Chamber
97
Checking the Basic Position of the Shift Lever
98
Adjusting the Basic Position of the Shift Lever
98
Engine Characteristic - Auxiliary Spring (All 250/300 Models)
98
Engine Characteristic - Adjusting the Auxiliary Spring (All 250/300 Models)
98
Service Work on the Engine
100
Checking the Gear Oil Level
100
Changing the Gear Oil
100
Draining the Gear Oil
101
Refilling with Gear Oil
101
Adding Gear Oil
102
Cleaning, Care
103
Cleaning the Motorcycle
103
Checks and Maintenance Steps for Winter Operation
104
Storage
105
Preparing for Use after Storage
105
Troubleshooting
106
Technical Data - Engine
108
125 Exc Eu, 125 Exc Six Days Eu
108
All 200 Models
108
All 250 Models
109
All 300 Models
109
Capacity - Transmission Oil
110
Capacity - Coolant
110
Technical Data - Engine Tightening Torques
111
All 125/200 Models
111
All 250/300 Models
112
Technical Data - Carburetor
113
125 Exc Eu, 125 Exc Six Days Eu
113
200 Exc Eu
113
200 Exc aus
113
200 XC-W Usa
113
250 Exc Eu, 250 Exc Six Days Eu
114
250 Exc aus
114
250 XC-W Usa
114
300 Exc Eu, 300 Exc Six Days Eu
114
300 Exc aus
115
300 XC-W Usa
115
Carburetor Configuration (125 EXC EU, 125 EXC SIX DAYS EU)
115
Carburetor Configuration (All 200 Models)
117
Carburetor Configuration (All 250 Models)
118
Carburetor Configuration (All 300 Models)
119
General Carburetor Configuration
120
Technical Data - Chassis
121
Lighting Equipment
122
Tires
122
Capacity - Fuel
122
Technical Data - Fork
123
All 125/200 Models
123
All 250/300 Models
123
Technical Data - Shock Absorber
125
All 125/200 Models
125
All 250/300 Models
125
Technical Data - Tightening Torques for Chassis
127
Substances
128
Auxiliary Substances
130
Standards
132
Index
133
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