Komatsu WA65-3 Manuals

Komatsu WA65-3 Manuals

Manuals and User Guides for Komatsu WA65-3. We have 2 Komatsu WA65-3 manuals available for free PDF download: Operation & Maintenance Manual

Komatsu WA65-3 Operation & Maintenance Manual

Komatsu WA65-3 Operation & Maintenance Manual (237 pages)

Brand: Komatsu | Category: Compact Loader | Size: 8.23 MB

Table of Contents

Table of Contents
4
Introduction

12
Forword

13
Safety Information

14
Introduction

16
- Features
  16
- Breaking in a New Machine
  16
Location of Plates, Table to Enter Serial No. and Distributor

17
- Machine Serial No. Plate Position
  17
- Engine Serial No. Plate Position
  17
Emission Control Warranty

18
- Emission Control Warranty Statement (Applies to Canada Only)
  18
Engine Data Plate

19
Garantie Sur le Contrôle des Émissions

20
- Énoncé de Garantie Sur le Contrôle des Émissions (Applicable au Canada Seulement)
  20
Engine Data Plate

22
Why You Should Read These Operating Instructions

23
Notes on Safety Regulations

25
- Correct Use
  25
- Safety Notes in the Operating Instructions
  25
Equipment

26
Loading and Transporting the Machine

28
Safety

34
General Safety Measures

36
- Safety Instructions
  36
- Safety Devices
  36
- Emergency Exit
  36
- Clothing and Personal Protection
  37
- Machine Modifications
  37
- Before You Leave the Driver's Seat
  37
- Mounting and Dismounting
  38
- Fire Prevention and Fire Fighting
  39
- Fire Extinguisher and First-Aid Kit
  40
- Protection against Asbestos Dust
  40
- Protection against Injuries
  41
- Working at High Temperatures
  41
- Roll-Over Protection System (Rops)
  42
- Attachment for Protection against Falling Objects (Fops)
  42
- Attachments
  42
- Battery
  43
Safety Measures During Operation

44
- Before You Start the Engine
  44
  - Workplace Safety
    44
  - In the Driver's Cab
    44
  - In-Door Operation
    45
  - Gas, Dust, and Inflammable Vapours
    45
  - Mirrors, Windows, and Lighting
    45
- Machine Operation
  46
  - Before You Start the Engine
    46
  - Reversing
    46
  - Driving
    47
  - Driving on Slopes
    47
  - Emergency Lowering System
    48
  - Working Close to Overhead Power Transmission Lines
    48
  - Loading
    49
  - Good Vision
    49
  - Working on Snow
    49
  - Height Limitation
    50
  - Brakes
    50
  - Working on Loose Soil
    50
  - Working with the Forklift Truck Attachment
    51
  - Parking the Machine
    52
- Transport
  53
  - Loading and Unloading the Machine
    53
  - Transport
    54
Safety Measures During Maintenance

55
- Personnel
  55
- Prior to Start of Maintenance Measures
  55
  - Warning Sign
    55
  - Tools
    55
  - Safety-Related Parts
    55
  - Prior to Start of Inspection and Maintenance
    56
  - Securing the Articulated Steering
    56
  - Supporting the Boom
    57
- During Maintenance
  58
  - Attachments
    58
  - Working under the Machine
    58
  - Keeping the Machine Clean
    58
  - Specific Measures
    58
  - Refueling and Topping off Oil
    59
  - Coolant
    59
  - Use of Lighting
    60
  - High-Pressure Hoses
    60
  - Handling High-Pressure Oil
    60
  - Handling of the Pressure Accumulator
    61
  - Fan and Belts
    61
  - Waste Material
    61
- Tires
  62
  - Storing Tires
    63
Labeling

64
- Position of Safety Labels
  64
- Information Labels
  66
Controls and Indicators

68
Overall View of Machine

69
Controls and Indicators

70
- Switches and Controls
  71
- Instrument Panel
  72
- Warning Lights
  73
- Control Lamps
  76
- Measuring Indicators
  80
- Switches
  82
- Control Levers, Pedals
  89
- Articulated Steering Catch
  95
- Traction Device
  95
- Socket
  95
- Door Unlocking System
  96
- Alarm Horn for Reverse Driving
  96
Operation

99
Running in the Machine

99
Preparing the Machine Start

100
- Visual Checks
  100
  - Before You Start the Engine
    100
  - Before Starting Working with the Machine
    100
Adjustments Prior to Machine Start

103
- Adjusting the Driver's Seat
  103
- Adjusting the Steering Column
  104
- Adjusting the Armrest
  104
- Adjusting the Rear-View Mirrors
  104
- Adjusting the Heating and Ventilation System
  105
  - Adjusting the Ventilation System
    105
  - Adjusting the Heating System
    106
- Operating the Air Conditioning
  107
  - Switching on the Air-Conditioning
    107
- Putting on the Safety Belt
  109
  - Taking off the Safety Belt
    109
Starting and Switching off the Engine

110
- Starting the Engine
  110
- Warming up the Engine
  111
- Switching off the Engine
  112
Driving

113
- Start-Up
  113
  - Starting the Machine on Slopes
    115
- Changing the Driving Direction
  115
- Reverse Driving
  116
- Turning
  116
  - Turning on Slopes, Embankments or Hill Flanks
    116
Braking

117
- Pulling the Parking Brake
  117
  - Releasing the Parking Brake
    117
  - Braking with the Service Brake
    117
  - If the Service Brake Breaks down
    118
  - Braking on Slopes
    118
- Stopping
  119
  - Parking the Machine on a Slope
    119
- Longer-Distance Driving
  120
Operating the Machine

121
- Preparing the Work Equipment
  121
- Tire Service Life
  125
- Level Indicator for the Bucket
  125
- Adjusting the Bucket Positioner
  126
- Loading
  127
  - Removing Piled up Soil
    127
  - Excavation Works
    129
- Transporting
  130
- Dumping / Unloading
  130
  - Loading in Diagonal Direction
    130
  - V-Shaped Loading
    131
  - Piling up Material
    131
- Planing
  132
  - Filling up
    132
  - Taking off Soil
    132
  - Cutting the Ground
    133
- Working with the Forklift Truck Attachment
  134
  - Picking up the Load
    134
- Precautions for Special Operations
  135
  - Working in Water
    135
  - Working on Snow
    135
  - Dumping on Steep Slopes
    135
  - Working in the Vicinity of Electrical Overhead Lines
    135
  - Operation on Slopes
    135
  - Working on Loose Soil
    135
- After the Work Is Finished
  135
Instructions for Winter Operation

136
- Before the Cold Season
  136
- After Operation
  136
- After the Cold Season
  137
- Longer Standstill Periods of the Machine
  138
  - Before the Standstill
    138
  - During the Standstill
    138
  - After the Standstill
    139
Troubleshooting

140
- Warning Lights and Indicators
  141
- Electrical System
  142
- Engine
  143
- Hydraulic System
  146
- Brakes
  148
- Axles
  149
- Driver's Cab
  149
- Emergency Steering Characteristics
  150
- Emergency Lowering System
  150
- Starting the Engine with a Battery Jumper Cable
  151
  - Connecting the Jumper Cable
    151
  - Starting the Engine
    152
  - Disconnecting the Battery Jumper Cable
    152
- Towing the Machine
  153
  - Towing a Machine with Defective Brakes
    154
- Inadequate Braking Effect
  155
  - Checking the Parking Brake
    155
  - Checking the Service Brake
    156
Maintenance Basics

159
- Preparing the Machine for Maintenance
  159
- Cleaning the Machine
  160
  - Precautionary Measures When Cleaning the Machine
    160
  - Fire Prevention
    160
- Working-Area-Dependent Maintenance
  161
  - Muddy or Wet Working Areas
    161
  - Dusty Working Areas
    161
- Lubricants and Operating Agents
  162
  - Draining Hot Lubricants and Fluids
    162
  - Checking the Oil Level and Changing Oil
    162
  - Changing Filters
    162
  - Refuelling and Topping off Oil
    162
  - Oil
    163
  - Lubricating Grease
    163
  - Biodegradable Hydraulic Oil and Lubricating Grease
    163
  - Fuel
    164
  - Storage of Oil and Fuel
    164
  - Coolants
    165
  - Windscreen Washer Liquid
    165
  - Table of Lubricants and Operating Agents
    167
  - Lubrication Chart
    168
- Axles
  169
  - Released Axle Oil Brands
    169
- Replacing Safety-Related Parts
  169
- Welding Instructions
  170
- Spare Parts and Consumable Components
  171
- Electrical System
  172
  - Fuses
    173
  - Fuse Assignment
    173
  - Slow-Blowing Fuses
    174
- Tires
  175
  - Tire Components
    175
  - Checking the Tires
    175
  - Checking the Tire Pressure
    175
- Torque for Standard Nuts and Bolts
  177
Maintenance Schedule

179
Maintenance Prior to Start

181
Maintenance Upon Demand

187
- Checking the Air-Conditioning System
  187
  - Checking the Coolant Level
    187
Maintenance Every 10 Operating Hours

188
- Lubrication
  188
Maintenance after the First 50 Operating Hours

189
Maintenance Every 50 Operating Hours

196
Maintenance Every 100 Operating Hours

201
- Draining the Water Separator, Removing Water and Dirt Deposits
  201
Maintenance Every 250 Operating Hours

202
- Changing the Engine Oil and Oil Filter Cartridge
  202
- Checking the V-Belt Condition
  202
- Checking and Adjusting the V-Belt Tension
  202
- Front and Rear Axle, Checking the Oil Level
  203
  - Planet Gear
    203
  - Differential
    204
- Air Filter, Removing/Re-Installing and Checking/Cleaning the Filter Insert
  205
  - Structure of the Air Filter
    205
  - Maintenance Demand
    205
  - Removing the Filter Cartridge
    205
  - Cleaning or Exchanging the Filter Cartridge
    206
  - Checking the Filter Cartridge
    207
  - Assembling the Air Filter Cartridge
    207
- Cleaning the Radiator Segments
  207
- Lubrication
  208
Maintenance Every 500 Operating Hours

209
Maintenance Every 1000 Operating Hours

216
- Cooling System, Exchanging Coolant and Cleaning the System
  216
  - Draining off the Coolant
    217
  - Cleaning the Cooling System
    217
  - Filling off Coolant
    217
- Front Axle, Oil Change
  218
- Rear Axle, Oil Change
  218
- Transfer Gear, Oil Change
  218
- Service Brake
  218
  - Changing Oil
    218
  - Checking Tubes and Lines
    218
  - Checking the Brake Disks for Wear and Tear
    218
  - Adjusting the Clearance of the Brake Disks
    218
- Checking and Adjusting System Pressures
  218
- Checking and Adjusting the Valve Clearance
  218
- Checking/Adjusting the Injection Nozzles, Nozzle Pressure/Fuel-Jet Pattern
  219
- Checking the Accumulator Gas Pressure
  219
Maintenance Every 2000 Operating Hours

220
Technical Data

224
- Noise Emission Levels
  226
- Vibration Level
  226
- Limit Values for Slopes
  226
  - Maximum Slope Angle for Operating the Machine
    226
Special Equipment and Attachments

228
Als-Electronics

229

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Komatsu WA65-3 Operation & Maintenance Manual

Komatsu WA65-3 Operation & Maintenance Manual (198 pages)

Wheel loader

Brand: Komatsu | Category: Compact Loader | Size: 9 MB

Table of Contents

Table of Contents
7
Introduction
15
Forword
16
Safety Information
17
Introduction
18
Features
18
Breaking in a New Machine
18
Location of Plates, Table to Enter Serial No. and Distributor
19
Machine Serial No. Plate Position
19
Engine Serial No. Plate Position
19
Why You Should Read These Operating Instructions
20
Notes on Safety Regulations
21
Correct Use
21
Safety Notes in the Operating Instructions
21
Equipment
22
Loading and Transporting the Machine
26
Securing the Articulated Steering
26
Lifting the Machine
26
Driving Machine Onto Loading Area of Transport Vehicle
28
Securing the Machine During Transport
29
After Transport
29
Safety
31
General Safety Measures
33
Safety Instructions
33
Safety Devices
33
Emergency Exit
33
Clothing and Personal Protection
34
Machine Modifications
34
Before You Leave the Driver'sseat
34
Mounting and Dismounting
34
Fire Prevention and Fire Fighting
35
Fire Extinguisher and First-Aid Kit
36
Protection against Asbestos Dust
36
Protection against Injuries
37
Working at High Temperatures
37
Roll-Over Protection System (Rops)
38
Attachment for Protection against Falling Objects (Fops)
38
Attachments
38
Battery
39
Safety Measures During Operation
40
Before You Start the Engine
40
Workplace Safety
40
In the Driver's Cab
40
In-Door Operation
41
Gas, Dust, and Inflammable Vapours
41
Mirrors, Windows, and Lighting
41
Machine Operation
42
Before You Start the Engine
42
Reversing
42
Driving
43
Driving on Slopes
43
Emergency Lowering System
44
Working Close to Overhead Power Transmission Lines
44
Loading
45
Good Vision
45
Working on Snow
45
Height Limitation
45
Brakes
46
Working on Loose Soil
46
Working with the Forklift Truck Attachment
47
Parking the Machine
48
Transport
49
Loading and Unloading the Machine
49
Safety Measures During Maintenance
50
Personnel
50
Prior to Start of Maintenance Measures
50
Warning Sign
50
Tools
50
Safety-Related Parts
50
Prior to Start of Inspection and Maintenance
51
Securing the Articulated Steering
51
Supporting the Work Unit
51
During Maintenance
52
Attachments
52
Working under the Machine
52
Keeping the Machine Clean
52
Specific Measures
52
Refueling and Topping off Oil
53
Coolant
53
Use of Lighting
54
High-Pressure Hoses
54
Handling High-Pressure Oil
54
Fan and Belts
55
Waste Material
55
Tires
56
Storing Tires
56
Labeling
57
Position of Safety Labels
57
Position of Standard Labels
59
Controls and Indicators
61
General View of the Machine
62
Controls and Indicators
63
General View
63
Switches and Controls
64
Instrument Panel
65
Warning Lights
66
Control Lamps
69
Measuring Indicators
72
Switches
74
Control Levers, Pedals
80
Articulated Steering Catch
85
Traction Device
85
Socket
85
Door Unlocking System
86
Alarm Horn for Reverse Driving
86
Operation
87
Running in the Machine
88
Preparing the Machine Start
89
Visual Checks
89
Before You Start the Engine
89
Before Starting Working with the Machine
89
Adjustments Prior to Machine Start
91
Adjusting the Driver's Seat
91
Adjusting the Steering Column
92
Adjusting the Armrest
92
Adjusting the Rear-View Mirrors
92
Adjusting the Heating and Ventilation System
93
Adjusting the Ventilation System
93
Adjusting the Heating System
93
Putting on the Safety Belt
94
Taking off the Safety Belt
94
Starting and Switching off the Engine
95
Starting the Engine
95
Warming up the Engine
96
Switching off the Engine
97
Driving
98
Start-Up
98
Starting the Machine on Slopes
99
Changing the Driving Direction
99
Reverse Driving
100
Turning
100
Turning on Slopes, Embankments or Hill Flanks
100
Braking
101
Pulling the Parking Brake
101
Releasing the Parking Brake
101
Braking with the Service Brake
101
If the Service Brake Breaks down
101
Braking on Slopes
102
Stopping
102
Parking the Machine on a Slope
102
Longer-Distance Driving
103
Operating the Machine
104
Preparing the Work Equipment
104
Selecting a Work Unit
104
Picking up the Work Unit (Except Multi-Purpose Bucket)
104
Removing the Work Unit
105
Picking up the Multi-Purpose Bucket
105
Removing the Multi-Purpose Bucket
107
Tire Service Life
108
Level Indicator for the Bucket
108
Loading
109
Removing Piled up Soil
109
Excavation Works
111
Transporting
112
Dumping / Unloading
112
Loading in Diagonal Direction
112
V-Shaped Loading
113
Piling up Material
113
Planing
114
Filling up
114
Taking off Soil
114
Cutting the Ground
114
Working with the Forklift Truck Attachment
115
Picking up the Load
115
Precautions for Special Operations
116
Working in Water
116
Working on Snow
116
Dumping on Steep Slopes
116
Working in the Vicinity of Electrical Overhead Lines
116
Operation on Slopes
116
Working on Loose Soil
116
After the Work Is Finished
116
Instructions for Winter Operation
117
Before the Cold Season
117
After Operation
117
After the Cold Season
117
Longer Standstill Periods of the Machine
117
Before the Standstill
117
During the Standstill
118
After the Standstill
118
Troubleshooting
120
Warning Lights and Indicators
120
Electrical System
121
Engine
122
Hydraulic System
125
Brakes
127
Axles
128
Emergency Steering Characteristics
129
Emergency Lowering System
129
Starting the Engine with a Battery Jumper Cable
130
Connecting the Jumper Cable
130
Starting the Engine
131
Disconnecting the Battery Jumper Cable
131
Towing the Machine
132
Towing a Machine with Defective Brakes
133
Maintenance Basics
136
Preparing the Machine for Maintenance
136
Cleaning the Machine
137
Precautionary Measures When Cleaning the Machine
137
Fire Prevention
137
Working-Area-Dependent Maintenance
137
Muddy or Wet Working Areas
137
Dusty Working Areas
137
Lubricants and Operating Agents
138
Draining Hot Lubricants and Fluids
138
Checking the Oil Level and Changing Oil
138
Changing Filters
138
Refuelling and Topping off Oil
138
Oil
138
Lubricating Grease
139
Biodegradable Hydraulic Oil and Lubricating Grease
139
Fuel
139
Storage of Oil and Fuel
139
Coolants
140
Windscreen Washer Liquid
140
Table of Lubricants and Operating Agents
142
Lubrication Chart
143
Replacing Safety-Related Parts
144
Welding Instructions
144
Spare Parts and Consumable Components
145
Electrical System
146
Fuses
146
Fuse Assignment
146
Slow-Blowing Fuses
147
Tires
148
Tire Components
148
Checking the Tires
148
Checking the Tire Pressure
148
Tools
150
Torque for Standard Nuts and Bolts
151
Maintenance Schedule
153
Maintenance Prior to Start
155
Visual Checks
155
Cooling System, Checking the Coolant Level, Topping off Coolant
155
Engine, Checking the Oil Level, Topping off Oil
156
Engine, Draining off Oil
157
Checking the Fuel Level, Refueling
158
Checking the Controls
159
Checking the Parking Brake
160
Test Conditions
160
Test Procedure
160
Checking the Service Brake
160
Checking the Electrical Connections
161
Other Maintenance Measures Prior to Start
161
Maintenance Every 10 Operating Hours
162
Lubrication
162
Maintenance after the First 50 Operating Hours
163
Engine, Changing Oil and Replacing the Oil Filter Cartridge
163
Replacing the Oil Filter Cartridge
164
V-Belt, Checking the Condition
165
V-Belt, Checking and Adjusting the Tension
165
Hydraulic System, Replacing the Filter Insert
166
Checking and Tightening the Wheel Nuts
167
Front and Rear Axle, Changing Oil
168
Planet Gear
168
Differential
168
Transfer Gear - Changing Oil
169
Maintenance Every 50 Operating Hours
170
Checking the Cooling System, Coolant Level in the Radiator and Expansion Tank
170
Draining off Water and Dirt Deposits from the Fuel Tank
171
Checking the Service Brake and Oil Level, Refilling Oil
171
Checking the Battery and Acid Level
172
Re-Charging a Built-In Battery
173
Lubrication
174
Lubricating Points of the Work Equipment
174
Maintenance Every 100 Operating Hours
175
Draining the Water Separator, Removing Water and Dirt Deposits
175
Maintenance Every 250 Operating Hours
176
Changing the Engine Oil and Oil Filter Cartridge
176
Checking the V-Belt Condition
176
Checking and Adjusting the V-Belt Tension
176
Lubrication
176
Lubricating Points of the Steering Cylinder
176
Front and Rear Axle, Checking the Oil Level
177
Planet Gear
177
Differential
177
Air Filter, Removing and Re-Installing the Filter Insert, Checking and Cleaning the Filter Insert
178
Structure of the Air Filter
178
Maintenance Demand
178
Removing the Filter Cartridge
178
Cleaning or Exchanging the Filter Cartridge
179
Checking the Filter Cartridge
180
Assembling the Air Filter Cartridge
180
Cleaning the Radiator Segments
180
Maintenance Every 500 Operating Hours
181
Changing the Fuel Filter and Filter Element
181
Bleeding the Fuel System
182
Changing the Filter Cartridge of the Hydraulic System
183
Cleaning the Water Separator
183
Lubrication
184
Transfer Gear, Checking the Oil Level and Refilling Oil
184
Air Filter, Replacing the Filter Insert, Replacing the Safety Filter
185
Replacing the Filter Insert
185
Replacing the Safety Filter
185
Maintenance Every 1000 Operating Hours
186
Cooling System, Exchanging Coolant and Cleaning the System
186
Draining off the Coolant
186
Cleaning the Cooling System
187
Filling off Coolant
187
Front Axle, Oil Change
188
Rear Axle, Oil Change
188
Transfer Gear, Oil Change
188
Service Brake
188
Changing Oil
188
Checking Tubes and Lines
188
Checking the Brake Disks for Wear and Tear
188
Adjusting the Clearance of the Brake Disks
188
Checking and Adjusting System Pressures
188
Checking and Adjusting the Valve Clearance
188
Maintenance Every 2000 Operating Hours
189
Hydraulic System, Oil Change
189
Bleeding the Hydraulic Oil Tank
190
Cooling System, Checking the Antifreeze Content of the Coolant
190
Checking the Cooling System
190
Checking the Fuel Pump
190
Checking the Fuel and Coolant Tubes, Replacing the Tubes (if Required)
190
Checking the Water Pump
191
Checking and Adjusting the Fuel Injection and Injection Time
191
Engine, Intake Valves and Outlet Valves - Grinding in the Valve Bases
191
Technical Data
194
Noise Emission Levels
195
Vibration Level
195
Limit Values for Slopes
196
Maximum Slope Angle for Operating the Machine
196
Tilting/Tipping Angle
196

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