User Manuals: Kohler KDW 1003 Diesel Engine

Manuals and User Guides for Kohler KDW 1003 Diesel Engine. We have 4 Kohler KDW 1003 Diesel Engine manuals available for free PDF download: Use & Maintenance, Owner's Manual, Workshop Manual, Manual

Kohler KDW 1003 Workshop Manual (116 pages)

water-cooled, indirect injection

Brand: Kohler | Category: Engine | Size: 5.21 MB

Table of Contents
5
1 Manufacturer and Engine Identification

10
- The Identification Plate Shown in the Figure Can be Found Directly on the Engine
  10
2 General Remarks and Safety Information

12
3 Technical Information

18
- Technical Information
  19
- Techinical Specifications
  21
- Performance Diagrams
  24
- Overall Dimension
  28
4 Maintenance - Recommended Oil Type - Refilling

32
- Routine Engine Maintenance
  32
- Ordinary Maintenance
  32
- Extraordinary Maintenance
  32
- Lubricant
  33
- Prescribed Lubricant
  34
- Coolant
  35
- Fuel Recommendations
  35
5 Regulations for Lifting the Engine

36
6 Disassembly / Reassembly

37
- Recommendations for Disassembling and Assembling
  37
- Recommendations for Overhauls and Tuning
  37
- Dry Type Air Filter
  38
- Air Restriction Switch
  38
- Oil Bath Air Cleaner (on Request)
  38
- Air Filter Support
  39
- Intake Manifold - Remote Air Filter
  39
- Circuit (Components)
  40
- E.G.R. Circuit
  41
- Vacuum Pump and Vacuum Pump Flange
  42
- Exhaust Manifold
  42
- Exhaust Manifold - Engines with Egr
  42
- Cooling Fan
  43
- Alternator/Cooling Fan Belt Drive
  43
- Fuel Tank (Optional)
  43
- Flywheel
  44
- Return Pulley
  44
- Driving Pulley
  44
- Ringfeder-Type Rings on Kdw 1404
  45
- Ringfeder-Type Rings on Kdw 1404 - Assembly
  45
- Timing Belt Cover
  45
- Timing Belt / Timing Pulley Arrangement
  46
- Timing Belt Removal
  46
- Tightening Pulley
  46
- Crankshaft Timing Pulley
  46
- Camshaft Timing Pulley
  47
- Camshaft Timing Pulley - Disassembly/Assembly
  47
- Camshaft Timing Pulley - Reference Marks
  47
- Camshaft Timing
  47
- Camshaft Timing - Belt Reassembly
  47
- Camshaft Timing - Belt Tightening Tool
  48
- Camshaft Timing - Belt Tightening and Fastening
  48
- Valve Timing Check
  48
- Valve Timing - Angles
  49
- Speed Governor
  50
- Speed Governor Components
  50
- Governor Springs
  50
- Governor Springs for Gensets
  50
- Speed Governor - Limiting Speed Governor
  51
- Speed Governor - Reassembly
  51
- Oil Pump
  52
- Oil Pump - Disassembly
  52
- Oil Pump - Reassembly
  52
- Rocker Arm Cover
  52
- Rocker Arm Cover Gasket
  53
- Crankcase Vacuum Regulator Valve
  53
- Crankcase Breather
  54
- Valve / Rocker Arm Clearance
  54
- Injection Pump Control Rod
  54
- Fuel Rail
  54
- Pump/Injector Unit - Non-Return Valve
  55
- Pump/Injector Unit - Disassembly
  55
- Rocker Arm Pivot, Dismounting and Remounting
  56
- Camshaft, Disassembly
  56
- Camshaft, Journal and Housing Measurement
  56
- Camshaft Journals and Housings - Dimensions (MM)
  57
- Camshaft Lobe Measurement
  57
- Intake / Exhaust / Injection Camshaft Lobe Height
  57
- Cylinder Head, Removal
  58
- Valves
  58
- Valve Stem Sealing Rings - Reassembly
  58
- Valve Springs
  58
- Valve, Specifications
  59
- Valve Guides and Valve Guide Housings
  59
- Valve Guide Insertion
  59
- Valve Seats and Housings - Dimensions
  60
- Valve Recess and Seat Sealing Width
  60
- Pre-Combustion Chamber
  61
- Pre-Combustion Chamber Ring Nut Removal
  61
- Pre-Combustion Chamber, Removal
  61
- Pre-Combustion Chamber, Installation
  61
- Oil Pan, Removal
  62
- Piston
  62
- Stop Pin Rings, Dismounting and Remounting
  62
- Piston, Disassembly and Inspection
  63
- Piston, Class
  63
- Piston, Weight
  64
- Piston Rings - End Gaps (MM)
  64
- Piston Ring, Clearance between Grooves (MM)
  64
- Piston Ring, Mounting Order
  65
- Piston, Assembly
  65
7 Turbocharger

76
8 Lubrification Circuit

78
- Internal Oil Filter and Oil Sump Return Pipe
  79
- Oil Pump
  79
- Oil Pump, Clearance between Rotors
  79
- Oil Pressure Regulating Valve
  80
- Oil Filter Cartridge
  80
- Oil Pressure Check
  80
9 Coolant Circuit

82
10 Fuel System

84
11 Electric System

94
12 Settings

104
13 Storage

108
14 Torque Specifications and Use of Sealant

110
15 Special Tools

112

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User Manuals: Kohler KDW 1003 Diesel Engine

Kohler KDW 1003 Workshop Manual (116 pages)

Table of Contents

1 Manufacturer and Engine Identification

2 General Remarks and Safety Information

3 Technical Information

4 Maintenance - Recommended Oil Type - Refilling

5 Regulations for Lifting the Engine

6 Disassembly / Reassembly

7 Turbocharger

8 Lubrification Circuit

9 Coolant Circuit

10 Fuel System

11 Electric System

12 Settings

13 Storage

14 Torque Specifications and Use of Sealant

15 Special Tools

Kohler KDW 1003 Use & Maintenance (188 pages)

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