Kohler KD 625/2 Manuals

Manuals and User Guides for Kohler KD 625/2. We have 4 Kohler KD 625/2 manuals available for free PDF download: Use & Maintenance, Owner's Manual, Workshop Manual, Specifications

Kohler KD 625/2 Workshop Manual (88 pages)

air-cooled, direct injection

Brand: Kohler | Category: Engine | Size: 2.39 MB

California Emission Control Warranty Statement
4
Your Warranty Rights and Obligations
4
Table of Contents
5
1 General Remarks and Safety Information

9
2 Technical Information

12
- Trouble Shooting
  12
- Manufacturer and Engine Identification
  14
- The Identification Plate Shown in the Figure Can be Found Directly on the Engine
  14
- Approval Data
  14
- Main Components
  15
- Techinical Specifications
  16
- Fuel Supply Circuit
  17
- Lubrication Circuit
  17
- Electrical System
  17
- Performance Diagram
  18
- Overall Dimension
  20
3 Maintenance - Recommended Oil Type - Refilling

22
- Routine Engine Maintenance
  22
- Extraordinary Maintenance
  22
- Ordinary Maintenance
  22
- Lubricant
  23
- Prescribed Lubricant
  24
- Fuel Recommendations
  25
4 Disassembly / Reassembly

26
- Recommendations for Disassembling and Assembling
  26
- Recommendations for Overhauls and Tuning
  26
- Air Cleaner
  26
- Oil-Bath Air Cleaner
  26
- Dry Air Cleaner
  27
- Dry Air Cleaner, Donaldson Type
  27
- Clogging Indicator
  28
- Oil Vapour Separator
  28
- Manifolds, Intake/Exhaust
  28
- Intake Manifold
  28
- Exhaust Manifold
  28
- External Alternator Control Belt (Only for Engines with External Alternator)
  29
- External Alternator Blower Control Belt - Disassembly
  29
- External Alternator Blower Control Belt - Tension Check
  29
- External Alternator Blower Control Belt - Reassembly
  29
- Fuel Tank
  29
- Pulley Guard - Shroud - Side Plates
  30
- Cooling Fan
  30
- Hub
  30
- Internal Alternator
  30
- Shroud Support (Gear Cover Plate)
  31
- Flywheel
  31
- Rocker Arms
  31
- Valve / Rocker Arm Clearance
  31
- Compression Release (Optional)
  32
- Rocker Arm Assembly
  32
- Injector
  32
- Injector for Epa and 97/68 Ce Engines
  33
- Injector Projection
  33
- Cylinder Head
  33
- Valves
  34
- Valve Stem Sealing Rings - Reassembly
  34
- Valve Springs
  34
- Valve Material
  34
- Valve Guides and Valve Guide Housings
  35
- Valve Guide Insertion
  35
- Dimensions and Clearance between Guides and Valves
  35
- Valve Seats and Housings
  36
- Valve Seat Grinding
  36
- Pushrod Tube
  36
- Cylinder
  36
- Checks and Cylinder Roughness
  36
- Piston
  37
- Piston Weight
  38
- Piston Rings - End Gaps (MM)
  38
- Pistons Ringis - Clearance between Grooves (MM)
  38
- Piston Rings - Fitting Sequence
  38
- Piston - Refitting
  39
- Piston Clearance
  39
- Connecting Rod
  39
- Connecting Rod Small End Bushing
  40
- Connecting Rod Alignment
  40
- Connecting Rod Weight
  40
- Connecting Rod Big End Bearing
  40
- Crankshaft Timing Gear
  41
- Main Bearing Supports
  41
- Main Bearing Support, Gear Side
  41
- Main Bearing Support, Flywheei Side
  41
- Crankshaft
  42
- Center Main Bearing Support, Locating Screw
  42
- Crankshaft Removal
  42
- Crankshaft Center Main Bearing Support
  42
- Crankshaft Lubrication Ducts
  42
- Crankshaft Journal Radius
  43
- Checking Main Journals and Crank Pins
  43
- Main Journal and Crank Pin Diameter
  43
- How to Measure Main Bearing Inside Diameter
  43
- Main Bearing and Connecting Rod Big End Bearing Inside Diameter
  44
- Clearance between Main Journals/Crank Pins and Connecting Rod Bearings
  44
- Main Bearíng Supports - Dimensions
  44
- Main Bearing Housings
  44
- Crankshaft End Play
  45
- Camshaft
  45
- How to Measure Camshaft Journals and Housings
  45
- Dimensions of Camshaft Journals and Housings
  45
- How to Measure Intake/Exhaust Cam Height
  46
- Camshaft End Play
  46
- Camshaft Timing
  46
- Valve Timing Without Considering Timing Marks
  46
- Valve Timing Check
  47
- Valve Timing - Angles
  47
- Hydraulic Pump
  47
- Hydraulic Pump P.t.o
  47
- Hydraulic Pump Components (1 P)
  48
- Mechanical Speed Governor
  48
- Mechanical Speed Governor Components
  48
- Governor Springs with Rocker Arm System
  49
- Governor Springs with Single-Spring System
  49
- Electronic Speed Governor (Optional)
  49
- Speed Governor Wiring Diagram
  50
- KD 625-2 Workshop Manual_Cod. ED0053029380_1° Ed_ Rev
  50
5 Lubrication System

52
6 Fuel System

56
7 Electric System

66
8 Settings

76
9 Storage

80
10 Torque Specifications and Use of Sealant

82
11 Special Tools

85
- Special Tools and Equipment for Maintenance
  85
- KD 625-2 Workshop Manual_Cod. ED0053029380_1° Ed_ Rev
  85

Kohler KD 625/2 Use & Maintenance (160 pages)

Brand: Kohler | Category: Engine | Size: 6.94 MB

Table of Contents
6
Preface
12
Premessa
13
Preface
14
Einleitung
15
Premisa
16
Preãmbulo
17
Ordinary/Extraordinary Maintenance
19
Manutenzione Ordinaria/Straordinaria
19
Entretien Ordinaire/Extraordinaire
19
Ordentliche/Ausserordentliche Wartung
19
Manutencion Ordinaria/Extraordinaria
19
Manuntenação Normal/Especial
19
Safety Regulations
23
Norme DI Sicurezza
23
Normes de Sécurité
23
Sicherheitsvorschriften
23
Normas de Seguridad
23
Normas de Segurança
23
Explanation of the Safety Pictograms
48
Legenda Dei Pittogrammi Per la Sicurezza
48
Légende des Pictogrammes de Sécurité
48
Legende der Sicherheits-Piktogramme
48
Descripción de Los Pictogramas de Seguridad
48
Legenda Dos Pictogramas sobre a Segurança
48
Regulations for Lifting the Engine
50
Normas para a Elevação Do Motor
50
Engine Type
51
Identificazione Motore
51
Identification Moteur
51
Identifizierungsdaten
51
Identificacion del Motor
51
Identificação Do Motor
51
Prescribed Lubricant - Olio Prescritto
60
Oil Usage
60
Uso Dell'olio
60
Emploi de L'huile
60
Bedienung Schmieröle
60
Utilisacion de Aceite
60
Utilização de Oleo
60
Óleo Recomendado
60
Normas / Sequências ACEA
62
Refueling
64
Rifornimento Combustibile
64
Ravitaillement Combustible
64
Kraftstoff Einfüllen
64
Suministración Combustible
64
Reabastecimiento Combustivel
64
Air Bleeding
67
Disareazione
67
Deareation
67
Entluftung
67
Purgado del Circuito de Inyeccion Disarejacao
67
Fuel Recommendations
68
Specifiche Combustibile
69
Spécifications du Carburant
70
Spezifikationen für den Kraftstoff
71
Especificaciones del Combustible
72
Especificaçôes Do Combustivel
73
Use - Uso - Emploi - Bedienung - Utilisacion - Utilização
75
Fill Engine with Oil
75
Rifornimento Olio Motore
75
Ravitaillement Huile Moteur
75
Öl-Aufüllen
75
Suministración Aceite Motor
75
Reabastecimento Óleo Motor
75
Electric Starting
77
Démarrage Électrique. Elektroanlass. Arranque Eléctrico. Aviamento Electrico
77
Indicators Description
79
Beschreibung der Kontrolllampen
79
Descripción de Los Testigos Descrição Dos Indicadores Luminosos
79
After Starting
81
Dopo L'avviamento
81
Apres le Demarrage
81
Nach dem Anlassen
81
Despues del Arranque
81
Depois Do Aviamento
81

Kohler KD 625/2 Owner's Manual (136 pages)

NONROAD DIESEL ENGINES

Brand: Kohler | Category: Engine | Size: 2.04 MB

Kohler KD 625/2 Specifications (4 pages)

4-Stroke Air-Cooled Diesel Engine

Brand: Kohler | Category: Engine | Size: 1.13 MB

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More Kohler Manuals

Kohler KD 625/2 Manuals

Kohler KD 625/2 Workshop Manual (88 pages)

Table of Contents

1 General Remarks and Safety Information

2 Technical Information

3 Maintenance - Recommended Oil Type - Refilling

4 Disassembly / Reassembly

5 Lubrication System

6 Fuel System

7 Electric System

8 Settings

9 Storage

10 Torque Specifications and Use of Sealant

11 Special Tools

Kohler KD 625/2 Use & Maintenance (160 pages)

Table of Contents

Kohler KD 625/2 Owner's Manual (136 pages)

Table of Contents

Kohler KD 625/2 Specifications (4 pages)

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