KAESER TG 520 Manuals

Manuals and User Guides for KAESER TG 520. We have 1 KAESER TG 520 manual available for free PDF download: Operator's Manual

KAESER TG 520 Operator's Manual (116 pages)

Refrigerated Dryer

Brand: KAESER | Category: Dryer | Size: 9.99 MB

Table of Contents
3
Regarding this Document Using this Document
11
Further Documents
11
Copyright
11
Symbols and Labels
11
Warnings
11
Tab. 1 Danger Levels and Their Definition (Personal Injury)
11
Potential Damage Warnings
12
Other Alert Notes and Their Symbols
12
Tab. 2 Danger Levels and Their Definition (Damage to Property)
12
Technical Data Nameplate
14
Tab. 3 Machine Nameplate
14
Options
15
Weight
15
Fig. 1 Heat Exchanger Nameplate
15
Tab. 4 Options
15
Ambient Conditions
16
Compressed Air System
16
Tab. 5 Weight
16
Tab. 6 Ambient Conditions
16
Tab. 7 Compressed Air System
16
Refrigerant Circuit
17
MODBUS TCP Communications Module
17
Tab. 8 Refrigerant Circuit
17
Water Cooling
18
Tab. 9 Communication Interface
18
Water-Cooling
19
Tab. 10 Design Data for the Cooling System
19
Tab. 11 Component Specifications (Option K2)
19
Sound Pressure Level
20
Power Supply
20
Tab. 12 Cooling Water Quality
20
Tab. 13 Sound Pressure Level
20
Power Supply Specifications
21
Fig. 2 Three-Phase (Wye System); 4 Wire; Center Point Solidly Grounded
21
Fig. 3 Three-Phase (Wye System); 3 Wire; Center Point Solidly Grounded
21
Tab. 14 Performance Data (Option K1)
22
Tab. 15 Performance Data (Option K2)
22
Tab. 16 Power Supply Details 460V / 3 / 60Hz
22
Safety and Responsibility Basic Instructions
23
Specified Use
23
Improper Use
23
User's Responsibilities
23
Observe Statutory and Universally Accepted Regulations
23
Qualified Personnel
24
Dangers
24
Safely Dealing with Sources of Danger
24
Safe Machine Operation
26
Organizational Measures
28
Danger Areas
28
Safety Devices
28
Safety Signs
28
Tab. 17 Danger Areas
28
Fig. 4 Location of Safety Signs
29
Tab. 18 Safety Signs
29
Emergency Situations
30
Correct Fire Fighting
30
Treating Injuries from Handling Refrigerant
30
Warranty
31
Environment Protection
31
Design and Function
32
Enclosure
32
Machine Function
32
Fig. 5 Enclosure Overview
32
Fig. 6 Machine Overview
33
Operating Points and Control Modes
34
Machine Operating Modes
34
Secotec Control
34
Electronic Condensate Drain
34
Condensate Drain Operating States
35
Safety Devices
35
Floating Contacts
35
Tab. 19 Indication of the Operational State of the Condensate Drain
35
Sigma Control Smart
36
Operating Panel
36
Fig. 7 Keys - Overview
36
Tab. 20 Keys (Mechanical)
36
Fig. 8 Keys (Soft Key)
37
Fig. 9 Indicators
37
Tab. 21 Keys (Soft Key)
37
User Operation SIGMA CONTROL SMART
38
Tab. 22 Indicators
38
Tab. 23 Handling Concept
38
Fig. 10 Main Menu
39
Tab. 24 Main Menu
39
Tab. 25 Color Concept
39
Start Screen
40
Messages Menu
40
Fig. 11 Start Screen
40
Fig. 12 Event History
40
Flow Diagram" Menu
41
Information" Menu
41
Fig. 13 Flow Diagram
41
Fig. 14 Information: Screen
42
Fig. 15 Information: Screen
42
Service Menu
43
Fig. 16 Information: Screen 3
43
Fig. 17 Screen 1: Condensate Drain
44
Fig. 18 Screen 2: Refrigerant Condenser
44
MODBUS TCP Communication Module
45
Display and Operating Elements of the Communications Module
45
Fig. 19 Installation Variant with SIGMA AIR MANAGER
45
Fig. 20 Operating Elements, Displays and Connections of the Communications Module
46
Tab. 26 Plug-In Communications Module - Operating Elements, Displays and Connections
46
Options
47
Floating Contact "Refrigerated Compressor Runs
47
Pressure Dew Point Warning
47
Machine Mountings
47
Water-Cooling
47
Fig. 21 Machine Mountings
47
Accessories
48
Transformer
48
Fig. 22 Water-Cooling
48
Installation and Operating Conditions
49
Ensuring Safety
49
Installation Conditions
49
Determining Location and Clearances
49
Ensuring the Machine Room Ventilation
50
Fig. 23 Recommended Machine Placement and Dimensions [In]
50
Exhaust Air Duct Design
51
Operating the Machine in a Compressed Air Network
51
Installation
52
Ensuring Safety
52
Reporting Transport Damage
53
Creating the Air Connection
53
Fig. 24 Air Connection
53
Connecting the Condensate Drain
54
Tab. 27 Condensate Line
54
Tab. 28 Condensate Collecting Line
54
Connecting the Machine to the Power Supply
55
Fig. 25 Connecting the Condensate Drain
55
Tab. 29 Condensate Collecting Line: Line Diameter
55
Connecting the MODBUS TCP Communications Module with SIGMA AIR MANAGER
56
Communication with SIGMA AIR MANAGER 4.0
56
Communication with the User's (Central) Control System
56
Options
56
Anchoring the Machine
56
Connecting the Water Cooling
56
Fig. 26 Connecting the Water Cooling
57
Initial Start-Up Ensuring Safety
58
Instructions to be Observed before Commissioning or Re-Commissioning
59
Checking Installation and Operating Conditions
59
Tab. 30 Re-Commissioning after Storage
59
Starting the Machine for the First Time
60
Registering the Machine at the Bus
60
Tab. 31 Installation Conditions Checklist
60
Operation
62
Switching the Machine on and off
62
Switching on
62
Fig. 27 Switching the Machine on and off
62
Switching off
63
Using the Remote Control
63
Switching the Remote Control on and off
63
Fig. 28 Switching the Remote Control on and off
63
Acknowledging and Resetting Warning and Alarm Messages
64
Fig. 29 Acknowledging Messages
64
Fault Recognition and Rectification
65
Basic Instructions
65
Messages at the Controller
65
Communications Module - Troubleshooting
66
Tab. 32 Alarm Messages
66
Tab. 33 Warning Messages
66
Tab. 34 Maintenance Messages
66
Fig. 30 Displays and Connections of the Communications Module
67
Tab. 35 Fault Messages on the Communications Module
67
Faults
68
Tab. 36 Faults and Troubleshooting
68
10.1 Maintenance
69
Ensuring Safety
69
Regular Maintenance Tasks
70
Cleaning the Refrigerant Condenser
70
Tab. 37 Regular Maintenance Tasks
70
Tab. 38 Regular Maintenance Tasks
70
Air-Cooling Maintenance
71
Water-Cooling Maintenance
71
Fig. 31 Clean the Refrigerant Condenser
71
Maintaining the Condensate Drain
72
Checking the Condensate Drain
72
Replacing the Service Unit
72
Fig. 32 Checking the Condensate Drain
72
Fig. 33 Replacing the Service Unit
73
11 Spares, Operating Materials, Service
75
Note the Nameplate
75
Consumable Parts and Operating Materials
75
Kaeser Air Service
75
Replacement Parts for Service and Repair
75
Tab. 39 Consumable Parts
75
12.1 Decommissioning, Storage and Transport
87
Decommissioning
87
Storage
87
Transport
87
Safety
87
Transport with a Forklift Truck
88
Transport with a Crane
88
Fig. 34 Transporting with a Forklift Truck
88
Disposal
89
Fig. 35 Transport with a Crane
89
13 Annex
91
Dimensional Drawing
91
Pipeline and Instrument Flow Diagram (P+I Diagram)
95
Electrical Diagram
98

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