Jungheinrich EFG 540 Electric Forklift Manuals

Manuals and User Guides for Jungheinrich EFG 540 Electric Forklift. We have 3 Jungheinrich EFG 540 Electric Forklift manuals available for free PDF download: Operating Instructions Manual

Jungheinrich EFG 540 Operating Instructions Manual (350 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 39.35 MB

Declaration of Conformity
3
Table of Contents
7
A Correct Use and Application
13
General
13
Correct Application
13
Approved Application Conditions
15
Instructions for Trucks with Lithium-Ion Batteries
16
Internal Operation Combined with Brief External or Cold Store Operation (T)
17
Indoor Application Predominantly Inside the Cold Store (O)
18
Hot Country or Tropical Use (O)
19
Ambient Conditions for Charging
20
Residual Risk
21
Proprietor Responsibilities
22
Adding Attachments And/Or Optional Equipment
22
Removal of Components
22
B Truck Description
23
Application
23
Truck Models and Rated Capacity
23
Assemblies and Functional Description
24
Travel Direction Definition
24
Assembly Overview
25
Functional Description
26
Technical Specifications
28
Performance Data
29
Dimensions
32
Weights
35
Mast Versions
36
Tyre Type
47
Engine Data
48
EN Norms
49
Electrical Requirements
50
Specifications According to RED Guideline (Radio Equipment Directive) for Radio Units
51
Identification Points and Data Plates
52
Indication Points
52
Item Description
53
Data Plate
55
Truck Capacity Plate
57
Attachment Capacity Plate
59
Stability
61
Wind Loads
61
C Transport and Commissioning
63
Transport
63
Truck Laden
63
Centre of Gravity
63
Lifting the Truck by Crane
64
Loading the Truck with a Second Truck
66
Securing the Truck During Transport
67
Using the Truck for the First Time
69
D Battery - Servicing, Recharging, Replacement
71
General Notes on Handling Batteries
71
Potential Hazards
71
Touch Voltage Hazard
72
Battery Handling Safety Regulations
72
Safety Regulations for Handling Lead-Acid Batteries
73
Safety Regulations for Handling Lithium-Ion Batteries
74
Fire Hazard
74
Particular Hazard from Combustion Products
74
Special Fire Fighting Protective Equipment
75
Additional Fire Fighting Instructions
75
Instructions for Cooling an Overheated, Non Physically Damaged Battery
75
Battery Types
76
Battery Dimensions
77
Exposing the Battery
78
Removing or Installing the Battery
80
Removal and Installation Using a Pallet Truck and Snapfit Battery Holder O
81
Removing or Installing the Battery Using a Fork Shoe
87
Removing or Installing the Battery Using a Roller Conveyor
89
Removal and Installation Using a Hand Pallet Truck with Snapfit (O)
90
Removing or Installing the Battery Using a Pallet Truck or Hand Pallet Truck and No "Snapfit" Battery Holder
92
Removal or Installation with Battery Holder (Snapfit) and Crane Cross Member (O)
93
Transporting the Batteries by Crane
94
Charging the Battery
96
Charging the Lead Battery
97
Charging Lithium-Ion Batteries (O)
100
E Operation
103
Safety Regulations for the Operation of Forklift Trucks
103
Displays and Controls
106
Controls
106
Pilots
108
Function Symbols for the Pilots
110
Control Panel with Display Unit
113
Button Allocation of the Display
116
Symbols in the Display
118
Symbol Meaning
121
Setting the Time
122
Battery Discharge Indicator
123
Battery Discharge Monitor
123
Residual Time Display
124
Operating Programs
125
Hourmeter
125
Armrest Control Panel Switch
125
Side Compartment Control Panel Switch (O)
127
Preparing the Truck for Operation
128
Checks and Operations to be Performed before Starting Daily Work
128
Entering or Exiting
131
Trucks with Reduced Headroom (O)
132
Setting up the Operator Position
133
Restraint Systems
138
Seat Belt
139
Working with the Truck
142
Safety Regulations for Travel Mode
142
Preparing the Truck for Operation
146
Activating the Lithium-Ion Battery (O)
148
Parking the Truck Securely
150
Emergency Disconnect
152
Travel
154
Steering
161
Brakes
162
Adjusting the Forks
170
Replacing the Forks
172
Lifting, Transporting and Depositing Loads
173
Operating the Lift Mechanism and Integrated Attachments
177
Safety Instructions for Operating Additional Attachments
187
Operating Additional Attachments with Solopilot
192
Operating Additional Attachments with Multipilot
195
Operating Additional Attachments with Duopilot
197
Fitting Additional Attachments
200
Towing Trailers
205
Optional Equipment
207
Keyless Access System
207
General Information about the Use of Keyless Access Systems
209
Commissioning the Keypad and the Transponder Reader
209
Keyless Access System - Display Unit
212
Keyless Access System - Keypad
217
Keyless Access System - Transponder Reader
222
Voltage Transformer
227
Assistance Systems
230
Steel Cab
232
Sliding Windows
234
Gate
235
Panel Door
238
Operator Position Extension
239
Entering or Exiting with the Hip Restraint on the Driver's Seat
240
Auxiliary Functions on the Armrest
241
Switching off the Operating Hydraulics
243
Load Weighing
244
Load Weighing Plus
244
Tilt Angle Display
246
Heating
247
Removable Load Backrest
248
Roof Protective Grille
248
Load Damping
249
Overriding the Lift Cut-Off
251
Sideshifter Centre Position
252
Fork Tilt Horizontal
253
Fire Extinguisher
254
Trailer Coupling with Hand Lever or Remote Control
255
Camera System
257
Control Layout "N
258
Operating the Auxiliary Hydraulics Without Pressing the Acknowledgement Key
260
Special Control Layout
264
Floor-Spot
268
Floor-Bow
270
Optional Equipment for Road Traffic as Per Stvzo
272
Horn Button on Overhead Guard
273
Antistatic Strap
274
Troubleshooting
275
Moving a Truck Without Its Own Drive System
279
Emergency Lowering
283
Exiting the Driver's Cab Via the Right-Hand Side Window or the Rear Windscreen (Emergency Exit)
284
F Truck Maintenance
287
Spare Parts
287
Operational Safety and Environmental Protection
288
Maintenance Safety Regulations
289
Working on the Electrical System
290
Consumables and Used Parts
292
Wheels
292
Attachment Repairs and Inspection
292
Lift Chains
293
Hydraulic System
294
Air Conditioning System
295
Lubricants and Lubrication Schedule
296
Handling Consumables Safely
296
Lubrication Schedule
298
Consumables
299
Maintenance and Repairs
301
Preparing the Truck for Maintenance and Repair Work
301
Lifting and Jacking up the Truck Safely
302
Opening or Closing the Rear Panel
303
Replacing the Wheels
304
Checking the Attachment of the Wheels
306
Hydraulic System
307
Checking the Gear Oil Level
311
Heating
313
Adding Window Washer System Fluid
314
Checking the Electrical Fuses
315
Cleaning
328
Restoring the Truck to Service after Maintenance and Repairs
332
Decommissioning the Industrial Truck
333
Prior to Decommissioning
334
During Decommissioning
334
Restoring the Truck to Service after Decommissioning
334
Safety Tests to be Performed at Intervals and after Unusual Incidents
335
Final De-Commissioning, Disposal
335
Human Vibration Measurement
335
Customer Service
340

Jungheinrich EFG 540 Operating Instructions Manual (313 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 28.3 MB

Declaration of Conformity
3
Table of Contents
7
Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement
10
A Correct Use and Application
11
General
11
Correct Application
11
Approved Application Conditions
13
Internal Operation in Cold Stores with Cold Store Equipment (O)
13
Proprietor Responsibilities
14
Adding Attachments And/Or Optional Equipment
14
Removal of Components
14
B Truck Description
15
Application
15
Truck Models and Rated Capacity
15
Assemblies and Functional Description
16
Travel Direction Definition
16
Assembly Overview
17
Functional Description
18
Technical Specifications
20
Performance Data
20
Dimensions
23
Weights
26
Mast Versions
27
Tyre Type
34
Engine Data
35
EN Norms
36
Conditions of Use
37
Electrical Requirements
37
Specifications According to RED Guideline (Radio Equipment Directive) for Radio Units
38
Identification Points and Data Plates
39
Indication Points
39
Data Plate
41
Truck Capacity Plate
42
Attachment Capacity Plate
44
Stability
47
Wind Loads
47
C Transport and Commissioning
49
Transport
49
Truck Laden
49
Centre of Gravity of the Truck
49
Lifting the Truck by Crane
50
Loading with Another Industrial Truck
52
Securing the Truck During Transport
53
Using the Truck for the First Time
55
D Battery - Servicing, Recharging, Replacement
57
General Notes on Handling Batteries
57
Potential Hazards
57
Touch Voltage Hazard
58
Safety Regulations for Handling Lead-Acid Batteries
59
Safety Regulations for Handling Lithium-Ion Batteries
60
Fire Hazard
60
Particular Hazard from Combustion Products
61
Special Fire Fighting Protective Equipment
61
Additional Fire Fighting Instructions
61
Instructions for Cooling an Overheated, Non Physically Damaged Battery
61
Battery Types
62
Battery Dimensions
63
Exposing the Battery
64
Battery Removal and Installation
65
Removal and Installation Using a Pallet Truck and Snapfit Battery Holder O
66
Removal and Installation Using a Fork Shoe (O)
73
Removal and Installation Using a Roller Conveyor (O)
75
Removal and Installation for Service Using a Hand Pallet Truck with Snapfit (O)
76
Removal and Installation for Service Using a (Hand) Pallet Truck Without Snapfit
78
Hydraulic Battery Extractor (O)
79
Charging the Battery
82
Charging the Lead Battery
82
Charging Lithium-Ion Batteries (O)
86
Operation
89
Safety Regulations for the Operation of Forklift Trucks
89
Displays and Controls
91
Controls
91
Pilots
94
Function Symbols for the Pilots
95
Control Panel with Display Unit
98
Button Allocation of the Display
100
Symbols in the Display
102
Battery Discharge Indicator
105
Battery Discharge Monitor
105
Residual Time Display
106
Operating Programs
107
Hourmeter
107
Armrest Control Panel Switch
107
Side Compartment Control Panel Switch (O)
110
Preparing the Truck for Operation
111
Checks and Operations to be Performed before Starting Daily Work
111
Entry and Exit
115
Trucks with Reduced Headroom (O)
115
Setting up the Operator Position
116
Restraint Systems
122
Seat Belt
123
Industrial Truck Operation
125
Safety Regulations for Truck Operation
125
Setting the Time
132
Parking the Truck Securely
133
Emergency Disconnect
134
Adjusting the Forks
145
Replacing the Forks
147
Lifting, Transporting and Depositing Loads
148
Operating the Lift Mechanism and Integrated Attachments
151
Safety Instructions for Operating Additional Attachments
161
Operating Additional Attachments for the SOLO-PILOT
166
Operating Additional Attachments for the Multi Pilot
169
Towing Trailers
178
Optional Equipment
180
Keyless Access System
180
General Information about the Use of Keyless Access Systems
181
Commissioning the Keypad and the Transponder Reader
181
Using the Display
184
Using the Keypad
189
Assistance Systems
199
Symbol Meaning
199
Automatic / Mechanical Folding Gate
207
Panel Door
209
Operator Position Extension
210
Tilt Control
218
Item Description
222
Removable Load Backrest
223
Lift Cutout Override
226
Fire Extinguisher
229
Rockinger Coupling with Hand Lever or Remote Control
230
Camera System
231
Troubleshooting
246
Operating the Truck Without Its Own Drive System
249
Emergency Lowering
254
F Industrial Truck Maintenance
255
Spare Parts
255
Operational Safety and Environmental Protection
256
Maintenance Safety Regulations
257
Consumables and Used Parts
258
Lift Chains
259
Hydraulic System
260
Lubricants and Lubrication Schedule
261
Handling Consumables Safely
261
Lubrication Schedule
263
Preparing the Truck for Maintenance and Repairs
266
Lifting and Jacking up the Truck Safely
267
Opening the Rear Panel
268
Replacing Wheels
270
Check the Gear Oil Level
277
Checking Electrical Fuses
280
Working on the Electrical System
290
Decommissioning the Industrial Truck
292
Prior to Decommissioning
293
During Decommissioning
293
Restoring the Truck to Service after Decommissioning
293
Safety Tests to be Performed at Intervals and after Unusual Incidents
295
Final De-Commissioning, Disposal
295
Human Vibration Measurement
295
Customer Service
302

Jungheinrich EFG 540 Operating Instructions Manual (107 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 4.07 MB

Table of Contents
4
A Correct Use and Application of the Truck

10
B Truck Description

12
- Application
  12
- Assemblies and Operational Description
  13
- Truck
  14
- Standard Version Specifications
  15
- Performance Data
  15
- Weights (All Weights in Kg)
  17
- Tyres
  17
- EN Norms
  18
- Conditions of Use
  18
- Identification Points and Data Plates
  19
- Data Plate, Truck
  20
- Truck Load Chart
  20
- Fork Load Chart (Basic Model)
  21
- Attachment Load Chart
  21
C Transport and Commissioning

22
D Battery Maintenance, Charging & Replacement

28
E Operation

38
- Safety Regulations for the Operation of Forklift Trucks
  38
- Controls and Displays
  39
- Instrument Panel Switches
  43
- Operating Panel Switches
  43
- Multi-Function Display
  44
- Warning Displays, Buttons and Switches
  45
- Displays
  46
- Control Panel
  46
- Control Panel Displays
  47
- Control Panel Buttons
  48
- Setting the Time
  51
- Driver's Display Warning Messages
  52
- Starting up the Truck
  53
- Checks and Operations to be Performed before Starting Daily Work
  53
- Trucks with Reduced Headroom X (O)
  53
- Adjusting the Driver's Seat
  54
- Safety Restraint Belt
  56
- Automatic/Mechanical Restraint System (Option)
  58
- Adjusting the Steering Column
  60
- To Prepare the Truck for Operation
  60
- Heating (O)
  61
- Industrial Truck Operation
  62
- Safety Regulations for Truck Operation
  62
- Travel
  63
- Steering (T) / Electrical Steering (O)
  67
- Braking
  67
- Operating the Lift Mechanism and Attachments
  69
- Collecting, Transporting and Depositing Loads
  73
- Parking the Truck Securely
  76
- Trailer Towing
  77
- Troubleshooting
  78
F Maintenance of the Forklift Truck

80

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